R2900G Load Haul Dump Safety Messages Caterpillar


Safety Messages
`
1.1. Do Not Operate
2.1. Do Not Weld the ROPS/FOPS
3.2. Rollover and Falling Object Protective Structure Certification
4.1. No Clearance
5.1. STIC Steering Control
6.1. Wheel Steering Control
7.1. Operator Station Access
8.1. Bucket Control Group
9.1. High Pressure Cylinder (Ride Control)
10.1. High Pressure Cylinder (Brake Accumulator)
11.1. Unit Injectors
12.1. Batteries
13.1. Engine Coolant
14.1. Compressed Spring
15.1. Recovery Hook

There are several specific safety signs on this machine. The exact location of the hazards and the description of the hazards are reviewed in this section. Please become familiarized with all safety signs.

Make sure that all of the safety signs are legible. Clean the safety signs or replace the safety signs if you cannot read the words. Replace the illustrations if the illustrations are not legible. When you clean the safety signs, use a cloth, water and soap. Do not use solvent, gasoline, or other harsh chemicals to clean the safety signs. Solvents, gasoline, or harsh chemicals could loosen the adhesive that secures the safety sign. Loose adhesive will allow the safety sign to fall.

Replace any safety sign that is damaged, or missing. If a safety sign is attached to a part that is replaced, install a safety sign on the replacement part. Any AVSpare dealer can provide new safety signs.

Do Not Operate



Illustration 1g00950039

This safety label is located in the operator station.



Illustration 2g00788977

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


Do Not Weld the ROPS/FOPS



Illustration 3g00950044

This safety label is located on the right side of the operator station ROPS/FOPS.



Illustration 4g00892002

------ WARNING! ------

Structural damage, an overturn, modification, alteration, or improper repair can impair this structure's protection capability thereby voiding this certification. Do not weld on or drill holes in the structure. Consult a AVSpare dealer to determine this structure's limitations without voiding its certification.


Rollover and Falling Object Protective Structure Certification

This structure, when properly installed on a machine which is not altered to exceed the certification test weight meets, at the time of installation, criteria established by: C.S.A B352-1990, SAEJ231-1981, SAEJ1040-1994, ISO 3449-1992, AS2294-1997 FOPS LEVEL II, AS2294-1997 ROPS, ISO 3471/1-1994.

No Clearance



Illustration 5g01141994

This safety label is located on both sides of the machine articulating hitch.



Illustration 6g00892055

------ WARNING! ------

No clearance for person in this area when machine turns. Severe injury or death from crushing could occur. Connect steering frame lock between front and rear frames before lifting, transporting, or servicing machine in articulation area. Disconnect lock and secure before resuming operation.


STIC Steering Control



Illustration 7g01138849

This safety label is located on the inside of the operator station door (STIC steering machines).



Illustration 8g00892146

------ WARNING! ------

Use grab handle not STIC control when entering or leaving operator's station.

Severe injury or death may be caused by crushing when machine turns


Wheel Steering Control



Illustration 9g00944564
Typical example

This safety label is located on the inside of the operator station door (wheel steering machines).



Illustration 10g00892173

------ WARNING! ------

Use grab handle not steering wheel when entering or leaving operator's station.

Severe injury or death may be caused by crushing when machine turns.


Operator Station Access



Illustration 11g01138851

This safety label is located on the inside of the operator station door (STIC steering machines).



Illustration 12g00892207

------ WARNING! ------

No clearance for person in operator's station access area when machine turns. Severe injury or death from crushing could occur.

Engage transmission/primary steering lock before leaving the operator's station.


Bucket Control Group



Illustration 13g01138896

This safety label is located on both sides of the lift arm.



Illustration 14g00892335

------ WARNING! ------

No clearance for person in this area when bucket control group lowers. Severe injury or death from crushing could occur.

Install bucket control group safety pins before servicing machine in this area.

Remove safety pins and secure before resuming operation.


High Pressure Cylinder (Ride Control)



Illustration 15g01141996

This safety label is located on the front frame near the ride control accumulator (if equipped).



Illustration 16g00892476

------ WARNING! ------

High Pressure Cylinder!

Do not remove any valve, hydraulic fitting, or valve core, nor disassemble any parts until pressure has been relieved, or personal injury may occur.

To relieve pressure:

  1. Refer to the Service Manual for the correct method of dissipating hydraulic system pressure.

  2. Relieve gas pressure in the accumulator cylinder by opening the charging valve one turn only.

Charge the cylinder with dry nitrogen gas.

See your AVSpare dealer for tools and detailed information required for charging cylinders.


High Pressure Cylinder (Brake Accumulator)



Illustration 17g01138852

This safety label is located on the brake accumulator.



Illustration 18g00892403

------ WARNING! ------

High Pressure Cylinder!

Do not remove any valve, hydraulic fitting, or valve core, nor disassemble any parts until pressure has been relieved, or personal injury may occur.

To relieve pressure:

  1. Refer to the Service Manual for the correct method of dissipating hydraulic system pressure.

  2. Relieve gas pressure in the accumulator cylinder by opening the charging valve one turn only.

Charge the cylinder with dry nitrogen gas.

See your AVSpare dealer for tools and detailed information required for charging cylinders.


Unit Injectors



Illustration 19g01138856

This safety label is located on both sides of the engine valve cover base.



Illustration 20g00934493

------ WARNING! ------

Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in serious injury or death.


Batteries



Illustration 21g01138857

This safety label is located on the right side above the battery compartment.



Illustration 22g00892563

------ WARNING! ------

IMPROPER JUMPER CABLE CONNECTIONS CAN CAUSE EXPLOSION RESULTING IN PERSONAL INJURY.

BATTERIES MAY BE LOAVSED IN SEPARATE COMPARTMENTS. WHEN USING JUMPER CABLES, ALWAYS CONNECT POSITIVE (+) CABLE TO POSITIVE (+) TERMINAL OF BATTERY CONNECTED TO STARTER SOLENOID AND NEGATIVE (-) CABLE FROM EXTERNAL SOURCE TO STARTER NEGATIVE (-) TERMINAL (IF MACHINE NOT EQUIPPED WITH STARTER NEGATIVE TERMINAL, CONNECT TO ENGINE BLOCK.) FOLLOW PROCEDURE IN THE OPERATION MANUAL.


Engine Coolant



Illustration 23g01138871

This safety label is located near the cooling system pressure cap.



Illustration 24g00892607

------ WARNING! ------

PRESSURIZED SYSTEM: HOT COOLANT CAN CAUSE SERIOUS BURN. TO OPEN CAP, STOP ENGINE, WAIT UNTIL RADIATOR IS COOL. THEN LOOSEN CAP SLOWLY TO RELIEVE THE PRESSURE.


Compressed Spring



Illustration 25g00946833
Typical example

This safety label is located on the brake release cylinder (if equipped).



Illustration 26g00100414

------ WARNING! ------

Personal injury can result from spring force released when removing cap screws.

Internal spring force will be released when cylinder assembly cap screws are removed causing injury.

Always restrain cover as cap screws are loosened.

Follow the established procedure in the Service Manual to service these parts.


Recovery Hook



Illustration 27g00946834
Typical example

This safety label is located next to the recovery hook (if equipped).



Illustration 28g00946835

------ WARNING! ------

Do not use this recovery device for towing other machines or equipment.

Use of this hook may disengage the parking/secondary brake.

Personal injury or death from run over could result.

Marked tow devices should be used to tow other machines.


Information System:

541 Track Feller Buncher, 551 Track Feller Buncher and 552 Track Feller Buncher Machine Systems Reversing Fan - Test
AP655D and BG655D Asphalt Pavers Propel System Relief Valve (Charge) - Test and Adjust - Left Pump (Steel Track)
587R Pipelayer Machine Systems Fuel Tank - Remove and Install
24M Motor Grader Power Train Electronic Control System MID 027 - CID 0679 - FMI 05
C15 and C18 Generator Set Engines Expansion Tank - Remove and Install
24M Motor Grader Power Train Electronic Control System MID 027 - CID 0679 - FMI 03
C15 and C18 Generator Set Engines Fuel Cooler - Remove and Install
AP655D and BG655D Asphalt Pavers Propel System Pump Synchronization - Test and Adjust - Steel Track
AP655D and BG655D Asphalt Pavers Propel System Relief Valve (Charge) - Test and Adjust - Right Pump (Steel Track)
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Track (Rubber) - Remove and Install
AP655D and BG655D Asphalt Pavers Propel System Piston Pump Neutral - Test and Adjust - Left Propel Pump (Steel Track)
C4.4 (Mech) Industrial Engine Engine Valve Lash - Inspect/Adjust
R2900G Load Haul Dump Additional Messages
R2900G Load Haul Dump Engine Starting with Auxiliary Start Receptacle
R1700G Load Haul Dump Lifting and Tying Down the Machine
C4.4 and C6.6 Engines for Caterpillar Built Machines Indicator Lamps
AP655D and BG655D Asphalt Pavers Propel System Speed Sensor (Propel Motor) - Adjust - Steel Track Machine
3412E Engine for Caterpillar Built Machines Event Code List
AP655D and BG655D Asphalt Pavers Propel System Pressure Limiter Valve - Test and Adjust - Right Propel Pump (Steel Track)
2007/06/25 Recoil Seal Guard Prevents Leaks {4151}
770 and 772 Off-Highway Truck/Tractors Seat - Remove and Install
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Track Tensioner - Remove and Install
587R Pipelayer Machine Systems Platform - Remove
587R Pipelayer Machine Systems Platform - Install