R2900 Load Haul Dump Safety Signs and Labels Caterpillar


Safety Signs and Labels
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1.1. Do Not Operate
2.1. Do Not Weld the ROPS/FOPS
3.2. Rollover and Falling Object Protective Structure Certification
4.1. No Clearance
5.1. STIC Steering Control
6.1. Wheel Steering Control
7.1. Operator's Station Access
8.1. Bucket Control Group
9.1. High Pressure Cylinder (Ride Control)
10.1. High Pressure Cylinder (Brake Accumulator)
11.1. Unit Injectors
12.1. Batteries
13.1. Engine Coolant

There are several specific safety signs on this machine. The exact location of the hazards and the description of the hazards are reviewed in this section. Please become familiarized with all safety signs.

Make sure that all of the safety signs are legible. Clean the safety signs or replace the safety signs if you cannot read the words. Replace the illustrations if the illustrations are not legible. When you clean the safety signs, use a cloth, water and soap. Do not use solvent, gasoline, or other harsh chemicals to clean the safety signs. Solvents, gasoline, or harsh chemicals could loosen the adhesive that secures the safety sign. Loose adhesive will allow the safety sign to fall.

Replace any safety sign that is damaged, or missing. If a safety sign is attached to a part that is replaced, install a safety sign on the replacement part. Any AVSpare dealer can provide new safety signs.

Do Not Operate




Illustration 2g00944220

This safety label is located in the operator's station.




Illustration 3g00891950

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your AVSpare dealer for replacement manuals. Proper care is your responsibility.

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Do Not Weld the ROPS/FOPS




Illustration 4g00944239

This safety label is located on the right side of the operator's station ROPS/FOPS.




Illustration 5g00892002

------ WARNING! ------

Structural damage, an overturn, modification, alteration, or improper repair can impair this structure's protection capability thereby voiding this certification. Do not weld on or drill holes in the structure. Consult an Elphinstone dealer to determine this structure's limitations without voiding its certification.

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Rollover and Falling Object Protective Structure Certification

This structure, when properly installed on a machine which is not altered to exceed the certification test weight meets, at the time of installation, criteria established by: C.S.A B352-1990, SAEJ231-1981, SAEJ1040-1994, ISO 3449-1992, AS2294-1997 FOPS LEVEL II, AS2294-1997 ROPS, ISO 3471/1-1994.

No Clearance




Illustration 6g00944243

This safety label is located on both sides of the machine articulating hitch.




Illustration 7g00892055

------ WARNING! ------

No clearance for person in this area when machine turns. Severe injury or death from crushing could occur. Connect steering frame lock between front and rear frames before lifting, transporting, or servicing machine in articulation area. Disconnect lock and secure before resuming operation.

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STIC Steering Control




Illustration 8g00944279

This safety label is located on the inside of the operator's station door (STIC steering machines).




Illustration 9g00892146

------ WARNING! ------

Use grab handle not STIC control when entering or leaving operator's station.

Severe injury or death may be caused by crushing when machine turns

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Wheel Steering Control




Illustration 10g00944245

This safety label is located on the inside of the operator's station door (wheel steering machines).




Illustration 11g00892173

------ WARNING! ------

Use grab handle not steering wheel when entering or leaving operator's station.

Severe injury or death may be caused by crushing when machine turns.

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Operator's Station Access




Illustration 12g00912479

This safety label is located on the inside of the operator's station door (STIC steering machines).




Illustration 13g00892207

------ WARNING! ------

No clearance for person in operator's station access area when machine turns. Severe injury or death from crushing could occur.

Engage transmission/primary steering lock before leaving the operator's station.

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Bucket Control Group




Illustration 14g00944246

This safety label is located on both sides of the lift arm.




Illustration 15g00892335

------ WARNING! ------

No clearance for person in this area when bucket control group lowers. Severe injury or death from crushing could occur.

Install bucket control group safety pins before servicing machine in this area.

Remove safety pins and secure before resuming operation.

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High Pressure Cylinder (Ride Control)




Illustration 16g00945310

This safety label is located on the front frame near the ride control accumulator (if equipped).




Illustration 17g00892476

------ WARNING! ------

High Pressure Cylinder!

Do not remove any valve, hydraulic fitting, or valve core, nor disassemble any parts until pressure has been relieved, or personal injury may occur.

To relieve pressure:

  1. Refer to the Service Manual for the correct method of dissipating hydraulic system pressure.

  1. Relieve gas pressure in the accumulator cylinder by opening the charging valve one turn only.

Charge the cylinder with dry nitrogen gas.

See your AVSpare dealer for tools and detailed information required for charging cylinders.

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High Pressure Cylinder (Brake Accumulator)




Illustration 18g00944250

This safety label is located on the brake accumulator.




Illustration 19g00892403

------ WARNING! ------

High Pressure Cylinder!

Do not remove any valve, hydraulic fitting, or valve core, nor disassemble any parts until pressure has been relieved, or personal injury may occur.

To relieve pressure:

  1. Refer to the Service Manual for the correct method of dissipating hydraulic system pressure.

  1. Relieve gas pressure in the accumulator cylinder by opening the charging valve one turn only.

Charge the cylinder with dry nitrogen gas.

See your AVSpare dealer for tools and detailed information required for charging cylinders.

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Unit Injectors




Illustration 20g00944251

This safety label is located on both sides of the engine valve cover base.




Illustration 21g00892579

------ WARNING! ------

Electrical Shock Hazard. Unit Injector System. 90 - 120 Volts.

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Batteries




Illustration 22g00944253

This safety label is located on the right side above the battery compartment.




Illustration 23g00892563

------ WARNING! ------

IMPROPER JUMPER CABLE CONNECTIONS CAN CAUSE EXPLOSION RESULTING IN PERSONAL INJURY.

BATTERIES MAY BE LOAVSED IN SEPARATE COMPARTMENTS. WHEN USING JUMPER CABLES, ALWAYS CONNECT POSITIVE (+) CABLE TO POSITIVE (+) TERMINAL OF BATTERY CONNECTED TO STARTER SOLENOID AND NEGATIVE (-) CABLE FROM EXTERNAL SOURCE TO STARTER NEGATIVE (-) TERMINAL (IF MACHINE NOT EQUIPPED WITH STARTER NEGATIVE TERMINAL, CONNECT TO ENGINE BLOCK.) FOLLOW PROCEDURE IN THE OPERATION MANUAL.

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Engine Coolant




Illustration 24g00944254

This safety label is located near the cooling system pressure cap.




Illustration 25g00892607

------ WARNING! ------

PRESSURIZED SYSTEM: HOT COOLANT CAN CAUSE SERIOUS BURN. TO OPEN CAP, STOP ENGINE, WAIT UNTIL RADIATOR IS COOL. THEN LOOSEN CAP SLOWLY TO RELIEVE THE PRESSURE.

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