- Off-Highway Truck/Tractor:
- 773F (S/N: EED1-UP)
- 775F (S/N: DLS1-UP)
- 777F (S/N: JRP1-UP)
- 775F (S/N: DLS1-UP)
Introduction
Before you perform any procedure in this Special Instruction, read the information and understand the information that is contained in this Special Instruction.
Note: Clean debris thoroughly from the engine before disassembling any fuel lines. Keep all of the fuel lines capped in order to prevent dirt from entering the lines. After assembly, make sure that there is no interference with the fuel lines.
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Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. |
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To avoid possible injury or death, do not smoke while in an area that contains flammable liquids. All fuels, most lubricants, and some coolants are flammable. Keep all fuels and lubricants stored in properly marked containers and away from unauthorized persons. Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. Store all oily rags or other flammable materials in a protective container in a safe place. Remove all flammable materials such as fuel, oil, and other debris before they accumulate on the machine. Do not expose the machine to flames, burning brush, etc., if at all possible. |
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NOTICE |
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Use a suitable container to catch any fuel that might spill. Clean up any spilled fuel immediately. |
Installation of the Fuel Lines for the 773F and 775F Off-Highway Trucks
- Turn the electrical disconnect to the OFF position.
- Turn the fuel shutoff valve to the OFF position.
- Remove the hood. Refer to Disassembly and Assembly, RENR8278.
- Remove the muffler and the support bracket. Refer to Disassembly and Assembly, RENR8278.
Fuel Manifold Assembly
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Illustration 1 | g01391948 |
Fuel manifold (1) 2R-6806 O-Ring Connector (2) 214-7568 O-Ring Seal (3) 299-9605 Manifold (4) 9S-8004 O-Ring Plug (5) 3J-1907 O-Ring Seal (6) 228-7381 Check Valve Gp |
- Install two O-ring connectors (1) and two O-ring seals (2) onto the Manifold (3). Torque the connectors to 34 ± 3 N·m (25 ± 2 lb ft).
- Install the O-ring plug (4) and the O-ring seal (5) onto manifold (3). Torque plug (4) to 35 ± 3.5 N·m (26 ± 3 lb ft).
- Install check valve (6) onto manifold (3). Torque check valve (6) to 115 ± 10 N·m (85 ± 7 lb ft).
- Assemble fuel manifold (3) to plate (9) with two bolts (7), four washers (8) and two nuts (10). Torque the nuts to 47 ± 9 N·m (35 ± 7 lb ft).
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Illustration 2 | g01392030 |
(7) 0S-1619 Bolt (8) 5M-2894 Hard Washer (9) 299-9606 Plate As (10) 9S-8752 Full Nut |
Rework of the Fuel Manifold
- Disconnect fuel hoses (11) at the 237-4895 Manifold . Remove bolts (12). Discard the bolts, the washers, the manifold and the bracket assembly.
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Illustration 3 | g01392047 |
- Install new manifold assembly. Install three 8S-9191 Bolt and three washers (13). Torque the bolts to 47 ± 9 N·m (35 ± 7 lb ft).
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Illustration 4 | g01392053 |
(13) 9X-6458 Hard Washer |
Rework of the Right Rear Fuel Line
- Remove the bolt, the washer, the clip and two washers (14). Discard the components.
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Illustration 5 | g01392059 |
- Remove the bolt and washer (15). Discard the components.
- Remove the nut, the washer, the clip and studbolt (16). Discard the components.
- Remove the hose coupling from the port connector (17). Discard the hose.
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Illustration 6 | g01392064 |
- Remove the 030-7937 Port Connector from the head (8). Discard the port connector and the O-ring seal.
- Install the 030-7937 Port Connector (19) and the 214-7568 O-Ring Seal in the head of the engine. Torque the connector to 34 ± 7 N·m (25 ± 5 lb ft).
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Illustration 7 | g01392066 |
- Install two spacers (21), bracket (20), two washers (22) and two bolts (24). Torque the bolts to 47 ± 9 N·m (35 ± 7 lb ft).
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Illustration 8 | g01392075 |
(20) 304-3588 Bracket (21) 090-8635 Spacer (22) 5M-2894 Hard Washer (23) 7X-0440 Bolt (24) 0S-1571 Bolt (25) 8T-4224 Hard Washer |
- Install bolt (23) and washer (25) onto the valve cover. Torque the bolt to 25 ± 6 N·m (18 ± 4 lb ft).
- Route the supply line to the transfer pump with the extension connector (26) in order to elevate the fuel line. Attach clip (27) to the new bracket (20) in order to secure the supply line for the transfer pump.
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Illustration 9 | g01392101 |
(26) 8T-2270 Extension Connector (27) 8S-0948 Clip |
- Install clip (31) to bracket (20). Install a tie strap on the wire harness (30) and clip (31). Ensure that hose (28) and hose (29) do not contact wiring harness (30) .
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Illustration 10 | g01392112 |
(20) 304-3588 Bracket (28) 285-0377 Hose As (29) 304-1248 Hose As (30) Wiring harness (31) 4P-7581 Clip |
- Connect hose (29) to the connector and the manifold. Tighten the hose finger tight.
- Install clip (32), clip (37), grommet (33), nut (34), two washers (35) and bolt (36). Torque the bolt to 70 ± 15 N·m (52 ± 11 lb ft).
Note: The opening in grommet (33) must align between the gap of clip (32) and clip (37) .
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Illustration 11 | g01392367 |
(32) 8T-1889 Clip (33) 7V-6571 Grommet (34) 3S-1546 Full Nut (35) 5P-8244 Hard Washer (36) 8T-9382 Bolt (37) 8T-1890 Clip |
- Torque the coupling for hose (29) at the connector to 27 ± 6 N·m (20 ± 4 lb ft).
- Torque the coupling for hose (29) at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).
Rework of the Left Rear Fuel Line
- Remove 1B-2578 Nut , 5M-2894 Hard Washer , 174-5907 Clip , two 9X-6458 Hard Washer and stud (38). Discard the components.
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Illustration 12 | g01392802 |
(38) 7N-1637 Stud (39) 9X-6458 Hard Washer (40) 224-9907 Stud |
- Remove the stud and washer (39). Discard the components.
- Remove 5S-0003 Nut , 9M-1974 Hard Washer , 183-4403 Clip , 3E-4352 Hard Washer and stud (40). Discard the components.
- Remove the coupling for the house from port connector (41). Discard the hose.
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Illustration 13 | g01392806 |
- Remove 030-7937 Port Connector from head (42). Discard the port connector and the O-ring seal.
- Install 030-7937 Port Connector and 214-7568 O-Ring Seal (43) into the head of the engine. Torque the connector to 34 ± 7 N·m (25 ± 5 lb ft).
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Illustration 14 | g01392813 |
- Install bolt (45) and washer (44). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).
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Illustration 15 | g01393010 |
(44) 9X-6458 Hard Washer (45) 3B-1915 Bolt (46) 8T-4224 Hard Washer (47) 7X-0440 Bolt |
- Install bolt (47) and washer (46) onto the valve cover. Torque the bolt to 25 ± 6 N·m (18 ± 4 lb ft).
- Connect 304-1247 Hose As to the connector and the manifold. Tighten the hose finger tight.
- Install bolt (51), spacer (53), clip (49), clip (50), grommet (48) and washer (52). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).
Note: The opening in grommet (48) must align with the gap in clip (49) and clip (50) .
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Illustration 16 | g01393024 |
(48) 7V-6571 Grommet (49) 8T-1890 Clip (50) 8T-1889 Clip (51) 0S-1590 Bolt (52) 9X-6458 Hard Washer (53) 127-5447 Spacer |
- Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).
- Torque the coupling for the hose at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).
Rework of the Right Front Fuel Line
- Remove bolt (54), washer (55), clip (56) and spacer (57) .
Discard the components.
Note: The top two clips must remain installed on the tube and the hose.
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Illustration 17 | g01393035 |
- Remove the hose coupling from tee (58). Remove the hose coupling from 030-7937 Port Connector (59). Discard the hose.
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Illustration 18 | g01393040 |
- Remove 030-7937 Port Connector (59) from the head. Discard the port connector and the O-ring seal.
- Install port connector (60) and 214-7568 O-Ring Seal into the head of the engine. Tighten the connector to 34 ± 7 N·m (25 ± 5 lb ft).
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Illustration 19 | g01393064 |
(60) 030-7937 Port Connector |
- Connect 304-3587 Hose As to connector (60) and tee (58). Tighten the hose finger tight.
- Install stud (66), washer (67), clip (68), clip (61) and grommet (62). Torque the stud to 47 ± 9 N·m (35 ± 7 lb ft).
Note: The opening in the grommet must align with the gap in clip (68) and clip (61) .
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Illustration 20 | g01393066 |
(61) 8T-1889 Clip (62) 7V-6571 Grommet (63) 9S-8752 Full Nut (64) 5M-2894 Hard Washer (65) 152-8254 Spacer (66) 238-4664 Stud (67) 3E-4353 Hard Washer (68) 8T-1890 Clip |
- Install spacer (65), the clip for the tube, the clip for the hose, washer (64) and nut (63). Torque the nut to 47 ± 9 N·m (35 ± 7 lb ft).
- Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).
- Torque the coupling for the hose at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).
- Install bolt (72), washer (71), spacer (69) and clip (70). Ensure that the ether line is routed above the fuel hose.
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Illustration 21 | g01393178 |
(69) 172-4211 Spacer (70) 8M-2772 Clip (71) 8T-4896 Hard Washer (72) 5S-7379 Bolt |
Rework of the Left Front Fuel Line
- Remove tie strap (73), clip (74), washer (75) and bolt (76). Discard the components.
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Illustration 22 | g01393182 |
- Remove the hose coupling for tee (77). Remove the hose coupling from 030-7937 Port Connector (78). Discard the hose.
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Illustration 23 | g01393183 |
- Remove 030-7937 Port Connector (78) from the block. Discard port connector (78) and the O-ring seal.
- Install port connector (79) and 214-7568 O-Ring Seal into the head of the engine. Torque the port connector to 34 ± 7 N·m (25 ± 5 lb ft).
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Illustration 24 | g01393187 |
(79) 030-7937 Port Connector |
- Connect the 304-3587 Hose As to the connector and the tee connector. Tighten the hose finger tight.
- Install bolt (81), washer (84), clip (85), clip (85) and grommet (82). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).
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Illustration 25 | g01393200 |
(80) 204-1611 Cable Strap (81) 0S-1594 Bolt (82) 7V-6571 Grommet (83) 8T-1889 Clip (84) 3E-4353 Hard Washer (85) 8T-1890 Clip |
- Install cable strap (80) around the smallest section of the hose coupling in order to prevent cable strap (80) from sliding onto the hose.
Note: The opening in grommet (82) must align with the gap in clip (83) and clip (85) .
- Install bracket (86), washer (87) and bolt (88). Install grommet (89), clip (90), clip (91), spacer (95), two washers (94), bolt (92) and nut (93) .
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Illustration 26 | g01393410 |
(86) 3S-1784 Bracket (87) 5M-2894 Hard Washer (88) 0L-1351 Bolt (89) 7V-6571 Grommet (90) 8T-1889 Clip (91) 8T-1890 Clip (92) 0S-1571 Bolt (93) 9S-8752 Full Nut (94) 9X-6458 Hard Washer (95) 4S-5719 Spacer |
- Remove bolt (97). Rotate clip (98) to 180 °. Remove bolt (96). Install bracket (99) with 8T-4196 Bolt .
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Illustration 27 | g01393431 |
- Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).
- Torque the coupling for the hose at the tee connector to 27 ± 6 N·m (20 ± 4 lb ft).
Parts Needed
Quantity     | Part Number     | Description     |
4     | 030-7937     | Port Connector     |
2     | 090-8635     | Spacer     |
2     | 0L-1351     | Bolt     |
3     | 0S-1571     | Bolt     |
3     | 0S-1590     | Bolt     |
1     | 0S-1594     | Bolt     |
2     | 0S-1619     | Bolt     |
1     | 127-5447     | Spacer     |
1     | 152-8254     | Spacer     |
1     | 172-4211     | Spacer     |
1     | 1A-2029     | Bolt     |
1     | 204-1611     | Cable Strap     |
6     | 214-7568     | O-ring Seal     |
1     | 228-7381     | Check Valve     |
1     | 238-4664     | Stud     |
1     | 299-9605     | Manifold     |
1     | 299-9606     | Plate     |
2     | 2R-6806     | Port Connector     |
1     | 304-1247     | Hose     |
1     | 304-1248     | Hose     |
2     | 304-3587     | Hose     |
1     | 304-3588     | Bracket     |
1     | 3B-1915     | Bolt     |
2     | 3E-4353     | Washer     |
1     | 3J-1907     | O-ring Seal     |
1     | 3S-1546     | Nut     |
1     | 3S-1784     | Bracket     |
1     | 4P-7581     | Clip     |
1     | 4S-5719     | Spacer     |
9     | 5M-2894     | Washer     |
2     | 5P-8244     | Washer     |
1     | 5S-7379     | Bolt     |
6     | 7V-6571     | Grommet     |
2     | 7X-0440     | Bolt     |
1     | 8M-2772     | Clip     |
1     | 8S-0948     | Clip     |
3     | 8S-9191     | Bolt     |
6     | 8T-1889     | Clip     |
6     | 8T-1890     | Clip     |
1     | 8T-2270     | Extension     |
1     | 8T-4196     | Bolt     |
2     | 8T-4224     | Washer     |
1     | 8T-4896     | Washer     |
1     | 8T-9382     | Bolt     |
1     | 9L-1566     | Bracket     |
1     | 9S-8004     | Plug     |
5     | 9S-8752     | Nut     |
11     | 9X-6458     | Washer     |
Installation of the Fuel Lines for the 777F Off-Highway Trucks
- Turn the electrical disconnect to the OFF position.
- Turn the fuel shutoff valve to the OFF position.
- Remove the hood. Refer to Disassembly and Assembly, RENR8300.
- Remove the muffler and the support bracket. Refer to Disassembly and Assembly, RENR8300.
Fuel Manifold Assembly
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Illustration 28 | g01393452 |
Fuel manifold (100) 2R-6806 O-Ring Connector (101) 214-7568 O-Ring Seal (102) 299-9605 Manifold (103) 9S-8004 O-Ring Plug (104) 3J-1907 O-Ring Seal (105) 228-7381 Check Valve Gp |
- Install two O-ring connectors (100) and two O-ring seals (101) onto the Manifold (102). Torque the connectors to 34 ± 3 N·m (25 ± 2 lb ft).
- Install the O-ring plug (103) and the O-ring seal (104) onto manifold (102). Torque plug (103) to 35 ± 3.5 N·m (26 ± 3 lb ft).
- Install check valve (105) onto manifold (3). Torque check valve (105) to 115 ± 10 N·m (85 ± 7 lb ft).
- Assemble fuel manifold (102) to plate (108) with two bolts (106), four washers (107) and two nuts (110). Torque the nuts to 47 ± 9 N·m (35 ± 7 lb ft).
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Illustration 29 | g01393454 |
(106) 0S-1619 Bolt (107) 5M-2894 Hard Washer (108) 299-9606 Plate As (110) 9S-8752 Full Nut |
Rework of the Fuel Manifold
- Disconnect fuel hoses (111) at the 237-4895 Manifold . Remove bolts (112). Discard the bolts, the washers, the manifold and the bracket assembly.
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Illustration 30 | g01393455 |
- Install new manifold assembly. Install three 8S-9191 Bolt and three washers (113). Torque the bolts to 47 ± 9 N·m (35 ± 7 lb ft).
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Illustration 31 | g01393459 |
(113) 9X-6458 Hard Washer |
Rework of the Right Rear Fuel Line
- Remove nut (116), clip (114), two washers (115) and stud (117). Discard the components.
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Illustration 32 | g01393469 |
- Remove stud (119) and washer (118). Discard the components.
- Remove nut (122), washer (123), clip (120) and stud (121). Discard the components.
- Remove hose coupling (124) from port connector (125). Discard the hose.
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Illustration 33 | g01393951 |
- Remove the 030-7937 Port Connector (125) from the head. Discard port connector (125) and the O-ring.
- Install port connector (126) and 214-7568 O-Ring Seal into the head of the engine. Torque the port connector to 34 ± 7 N·m (25 ± 5 lb ft).
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Illustration 34 | g01393972 |
(126) 030-7937 Port Connector |
- Install two spacers (128), bracket (127), two washers (129) and two bolts (131). Torque the bolts to 47 ± 9 N·m (35 ± 7 lb ft).
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Illustration 35 | g01393975 |
(127) 304-3588 Bracket (128) 090-8635 Spacer (129) 5M-2894 Hard Washer (130) 7X-0440 Bolt (131) 0S-1571 Bolt (132) 8T-4224 Hard Washer |
- Install bolt (130) and washer (132) onto the valve cover. Torque the bolt to 25 ± 6 N·m (18 ± 4 lb ft).
- Install 304-1248 Hose As to the connector and the manifold. Tighten the hose finger tight.
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Illustration 36 | g01393976 |
(133) 8T-1889 Clip (134) 7V-6571 Grommet (135) 8T-1890 Clip (136) 3S-1546 Full Nut (137) 5P-8244 Hard Washer (138) 8T-9382 Bolt |
- Install clip (133), clip (135), grommet (134), two washer (137), bolt (138) and nut (136). Torque the bolt to 70 ± 15 N·m (52 ± 11 lb ft).
Note: The opening in grommet (134) must align with the gap in clip (133) and clip (135) .
- Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).
- Torque the coupling for the hose at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).
Rework of the Left Rear Fuel Line
- Remove nut (140), washer (142), clip (141) and stud (139). Remove two 9X-6458 Hard Washers . Discard the components.
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Illustration 37 | g01393985 |
(139) 7N-1637 Stud (140) 1B-2578 Nut (141) 174-5907 Clip (142) 5M-2894 Hard Washer (143) 9X-6458 Hard Washer (144) 7N-1637 Stud (145) 3E-4352 Hard Washer (146) 5S-0003 Nut (147) 224-9907 Stud (148) 183-4403 Clip |
- Remove stud (144) and washer (143). Discard the components.
- Remove nut (146), clip (148), washer (145) and stud (147). Remove 9M-1974 Hard Washer . Discard the components.
- Remove the coupling for the hose from port connector (149). Discard the hose.
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Illustration 38 | g01394124 |
- Remove 030-7937 Port Connector from head (150). Discard the port connector and the O-ring seal.
- Install 030-7937 Port Connector and 214-7568 O-Ring Seal (151) into the head of the engine. Torque the connector to 34 ± 7 N·m (25 ± 5 lb ft).
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Illustration 39 | g01394125 |
- Install 3B-1915 Bolt and 9X-6458 Hard Washer into location (152). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).
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Illustration 40 | g01394126 |
(153) 8T-4224 Hard Washer (154) 7X-0440 Bolt |
- Install bolt (154) and washer (153) onto the valve cover. Torque the bolt to 25 ± 6 N·m (18 ± 4 lb ft).
- Connect 304-1247 Hose As to the connector and the manifold. Tighten the hose finger tight.
- Install bolt (158), spacer (160), clip (156), clip (157), grommet (155) and washer (159). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).
Note: The opening in grommet (155) must align with the gap in clip (156) and clip (157) .
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Illustration 41 | g01394127 |
(155) 7V-6571 Grommet (156) 8T-1889 Clip (157) 8T-1890 Clip (158) 0S-1590 Bolt (159) 9X-6458 Hard Washer (160) 127-5447 Spacer |
- Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).
- Torque the coupling for the hose at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).
Rework of the Right Front Fuel Line
- Remove bolt (161), washer (162), clip (163) and spacer (164) .
Discard the components.
Note: The top two clips must remain installed on the tube and the hose.
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Illustration 42 | g01394132 |
- Remove the hose coupling from tee (165). Remove the hose coupling from 030-7937 Port Connector (59). Discard the hose.
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Illustration 43 | g01394136 |
- Remove 030-7937 Port Connector (166) from the head. Discard the port connector and the O-ring seal.
- Install port connector (167) and 214-7568 O-Ring Seal into the head of the engine. Tighten the connector to 34 ± 7 N·m (25 ± 5 lb ft).
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Illustration 44 | g01394137 |
(167) 030-7937 Port Connector |
- Connect 304-3587 Hose As to connector (167) and tee (165). Tighten the hose finger tight.
- Install stud (173), washer (174), clip (175), clip (168) and grommet (169). Torque the stud to 47 ± 9 N·m (35 ± 7 lb ft).
Note: The opening in the grommet must align with the gap in clip (175) and clip (168) .
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Illustration 45 | g01394138 |
(168) 8T-1889 Clip (169) 7V-6571 Grommet (170) 9S-8752 Full Nut (171) 5M-2894 Hard Washer (172) 152-8254 Spacer (173) 238-4664 Stud (174) 3E-4353 Hard Washer (175) 8T-1890 Clip |
- Install spacer (172), the clip for the tube, the clip for the hose, washer (171) and nut (170). Torque the nut to 47 ± 9 N·m (35 ± 7 lb ft).
- Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).
- Torque the coupling for the hose at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).
- Install bolt (179), washer (178), spacer (176) and clip (177). Ensure that the ether line is routed above the fuel hose.
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Illustration 46 | g01394142 |
(176) 172-4211 Spacer (177) 8M-2772 Clip (178) 8T-4896 Hard Washer (179) 5S-7379 Bolt |
Rework of the Left Front Fuel Line
- Remove tie strap (180), clip (181), washer (182) and bolt (183). Discard the components.
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Illustration 47 | g01394152 |
- Remove the hose coupling for tee (184). Remove the hose coupling from 030-7937 Port Connector (185). Discard the hose.
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Illustration 48 | g01394154 |
- Remove 030-7937 Port Connector (185) from the block. Discard port connector (185) and the O-ring seal.
- Install port connector (186) and 214-7568 O-Ring Seal into the head of the engine. Torque the port connector to 34 ± 7 N·m (25 ± 5 lb ft).
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Illustration 49 | g01394158 |
(186) 030-7937 Port Connector |
- Connect the 304-3587 Hose As to the connector and the tee connector. Tighten the hose finger tight.
- Install bolt (188), washer (191), clip (190), clip (192) and grommet (189). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).
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Illustration 50 | g01394159 |
(187) 204-1611 Cable Strap (188) 0S-1594 Bolt (189) 7V-6571 Grommet (190) 8T-1889 Clip (191) 3E-4353 Hard Washer (192) 8T-1890 Clip |
- Install cable strap (187) around the smallest section of the hose coupling in order to prevent cable strap (187) from sliding onto the hose.
Note: The opening in grommet (189) must align with the gap in clip (190) and clip (192) .
- Install bracket (193), washer (194) and bolt (195). Install grommet (196), clip (197), clip (198), spacer (202), two washers (201), bolt (199) and nut (200) .
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Illustration 51 | g01394161 |
(193) 3S-1784 Bracket (194) 5M-2894 Hard Washer (195) 0L-1351 Bolt (196) 7V-6571 Grommet (197) 8T-1889 Clip (198) 8T-1890 Clip (199) 0S-1571 Bolt (200) 9S-8752 Full Nut (201) 9X-6458 Hard Washer (202) 4S-5719 Spacer |
- Remove bolt (204). Rotate the clip (205) to 180 °. Remove bolt (203). Install bracket (206) with 8T-4196 Bolt .
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Illustration 52 | g01394164 |
- Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).
- Torque the coupling for the hose at the tee connector to 27 ± 6 N·m (20 ± 4 lb ft).
Inspection of Interference of the Fuel Hose
- Inspect Location (A) for clearance between the hose assembly and the bracket. Inspect the hose assembly for damage.
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Illustration 53 | g01394168 |
- Adjust the routing in order to provide clearance.
- If the hose is damaged, remove the hose and replace the hose.
Parts Needed
Quantity     | Part Number     | Description     |
4     | 030-7937     | Port connector     |
2     | 090-8635     | Spacer     |
2     | 0S-1571     | Bolt     |
1     | 0S-1590     | Bolt     |
1     | 0S-1594     | Bolt     |
2     | 0S-1619     | Bolt     |
1     | 127-5447     | Spacer     |
1     | 152-8254     | Spacer     |
1     | 172-4211     | Spacer     |
1     | 204-1611     | Cable strap     |
6     | 214-7568     | O-ring seal     |
1     | 228-7381     | Check valve     |
1     | 238-4664     | Stud     |
1     | 299-9605     | Manifold     |
1     | 299-9606     | Plate     |
2     | 2R-6806     | Port Connector     |
1     | 304-1247     | Hose     |
1     | 304-1248     | Hose     |
2     | 304-3587     | Hose     |
1     | 304-3588     | Bracket     |
1     | 3B-1915     | Bolt     |
2     | 3E-4353     | Washer     |
1     | 3J-1907     | O-ring seal     |
1     | 3S-1546     | Nut     |
1     | 3S-1784     | Bracket     |
1     | 4P-7581     | Clip     |
1     | 4S-5719     | Spacer     |
7     | 5M-2894     | Washer     |
2     | 5P-8244     | Washer     |
1     | 5S-7379     | Bolt     |
6     | 7V-6571     | Grommet     |
2     | 7X-0440     | Bolt     |
1     | 8M-2772     | Clip     |
1     | 8S-0948     | Clip     |
3     | 8S-9191     | Bolt     |
6     | 8T-1889     | Clip     |
6     | 8T-1890     | Clip     |
1     | 8T-2270     | Extension     |
2     | 8T-4224     | Washer     |
1     | 8T-4896     | Washer     |
1     | 8T-9382     | Bolt     |
1     | 9L-1566     | Bracket     |
1     | 9S-8004     | Plug     |
3     | 9S-8752     | Nut     |
5     | 9X-6458     | Washer     |