PRODUCT SUPPORT PROGRAM FOR REWORKING THE 4E6979 PILOT MANIFOLD ON CERTIAN R2900, R2900G, AND R3000H LOAD HAUL DUMP MACHINES Caterpillar


`
PRODUCT SUPPORT PROGRAM FOR REWORKING THE 4E6979 PILOT MANIFOLD ON CERTIAN R2900, R2900G, AND R3000H LOAD HAUL DUMP MACHINES [UEBE0190]
HYDRAULIC SYSTEM
LINES GP-PILOT
PRODUCT SUPPORT PROGRAM FOR REWORKING THE 4E6979 PILOT MANIFOLD ON CERTIAN R2900, R2900G, AND R3000H LOAD HAUL DUMP MACHINES
UEBE0190-00

09Mar2020


U-135
A-105
D-127
O-121

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE 4E6979 PILOT MANIFOLD ON CERTIAN R2900, R2900G, AND R3000H LOAD HAUL DUMP MACHINES

5057 5264 5051
PS54287
NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS54287" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


TERMINATION DATE

31Mar2022

PROBLEM

Oil may leak from the pilot manifold group on certain R2900, R2900G, and R3000H Load Haul Dump machines. The leak is due to a missing machining process of the port, for the O-Ring in the 4E6979 Manifold.

AFFECTED PRODUCT

Model Identification Number
R2900  ZLK00125, 127-137, 139
R2900G JLK00245, 547, 700-1267, 75001-75007, 76001-76014, 76016, 77001-77022, 78009-78010, 78012, 78706-78711, 91256-91259

NLK00001, 125-269, 282-283, 50001-50002
R3000H RCM00101-00148, 75001

RCY00125-00141

PARTS NEEDED

Qty

Part Number Description
1 4E6979 MANIFOLD (If Required)
1 4J0522 SEAL-O-RING
1 7M8485 SEAL-O-RING-STOR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to the Service Mag M0115529 for Reworking the manifold or replace with new part.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-4000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Information System:

PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE PROPEL SYSTEM ON CERTAIN PM620, PM622, PM820, PM822, AND PM825 COLD PLANERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE NEW BRAKE PUMP DISCHARGE TUBES AND SETTING THE TIMING ON THE BRAKE COOLING PUMP ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM TO CONFIGURE THE MACHINE SPEED LIMIT SETTING PER ITALIAN MINISTRY OF TRANSPORT REQUIREMENTS ON CERTAIN 226D3, 232D3, 236D3, 242D3, 246D3, 262D3, AND 272D3 SKID STEER LOADERS EQUIPPED WITH ITALIAN ROADING ARRANGEMENT
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING CERTAIN MOTOR GRADERS TO MEET COMPLIANCE IN SELECT REGIONS OF EUROPE
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER FILTER ON CERTAIN CB7, CB8, CB10, CB44B, CB46B, CB54B, AND CW12 COMPACTORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING BOLTS AND REWORKING FRONT FRAME SUPPORT STRUCTURE ON CERTAIN CB10, CB13, CB15, CB16, CB54B, CB64B, CB66B, AND CB68B ASPHALT COMPACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE GENERATOR ON CERTAIN AP-255E ASPHALT PAVERS
PRODUCT SUPPORT PROGRAM FOR INSPECTING THE BRAKE FILTER BOLTS ON CERTAIN 793F LARGE OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR ULTRASONIC INSPECTION AND REWORK OF THE 451-2853 BOOM AND BEARING ASSEMBLY ON CERTAIN MH3022 AND MH3024 MATERIAL HANDLERS
PRODUCT SUPPORT PROGRAM FOR INSPECTING THE TORQUE CONVERTER YOKE MOUNTING ON CERTAIN 789D, 793D, AND 793F LARGE OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE BOLTED JOINT THAT CONNECTS THE 419-7054 FRAME ASSEMBLY TO THE 419-7143 FRAME ASSEMBLY ON CERTAIN PL87 PIPELAYERS
PRODUCT SUPPORT PROGRAM FOR UPDATING OR INSTALLING PRODUCT LINK NETWORK MANAGER ECM ON CERTAIN INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 463-5286 OR 541-7771 ENGINE HARNESS ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR RELOCATING THE ENGINE MOUNTED ECM TO THE FRAME PEDESTAL ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING A CRACKED STEERING WHEEL ON CERTAIN MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING TANDEM CHAINS ON CERTAIN 14 AND 14M 3 MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE 451-2853 BOOM AND BEARING ASSEMBLY ON CERTAIN MH3022 AND MH3024 MATERIAL HANDLERS
PRODUCT SUPPORT PROGRAM FOR REWORKING RIGHT SIDE REAR AXLE HOUSING HARNESS ASSEMBLY CONNECTIONS AND REAR WHEEL TRACTION MOTOR AIR COOLING FLEX HOSE ON CERTAIN 794 AC OFF-HIGHWAY HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE COMPRESSOR INTER-STAGE AIR ELBOWS ON CERTAIN 797F OFF-HIGHWAY TRUCKS EQUIPPED WITH HIGH ALTITUDE ENGINE ARRANGEMENT
PRODUCT SUPPORT PROGRAM FOR CHANGING THE AFTERTREATMENT INDUCMENT CONFIGURATION SETTING ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING ENGINE SOFTWARE ON CERTAIN AP655F ASPHALT PAVERS; AND ON CERTAIN CB13 AND CB15 ASPHALT COMPACTORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BACKUP ALARM ON CERTAIN RM-300 RECLAIMER-MIXERS
PRODUCT SUPPORT PROGRAM FOR RE-SEALING THE REAR SUSPENSION CYLINDERS ON CERTAIN 794 AC, 796 AC, AND 798 AC OFF HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING WORN CLUTCHES ON CERTAIN 12K, 120K, 120K 2, 120K 2 OEM, 140K, 140K 2, AND 160K MOTOR GRADERS