PRODUCT SUPPORT PROGRAM FOR RELOCATING THE ENGINE MOUNTED ECM TO THE FRAME PEDESTAL ON CERTAIN 797F OFF-HIGHWAY TRUCKS Caterpillar


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PRODUCT SUPPORT PROGRAM FOR RELOCATING THE ENGINE MOUNTED ECM TO THE FRAME PEDESTAL ON CERTAIN 797F OFF-HIGHWAY TRUCKS [UEBE0209]
ELECTRICAL AND STARTING SYSTEM
ELECTRONICS GP-ENGINE
PRODUCT SUPPORT PROGRAM FOR RELOCATING THE ENGINE MOUNTED ECM TO THE FRAME PEDESTAL ON CERTAIN 797F OFF-HIGHWAY TRUCKS
UEBE0209-00

29Jan2020


N030
N061
N184
N18C
N18D
N18F
NONE
P280
P291
R080
R120
R12Z
U066
U068

 

Before/After

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR RELOAVSING THE ENGINE MOUNTED ECM TO THE FRAME PEDESTAL ON CERTAIN 797F OFF-HIGHWAY TRUCKS

0679 7051 1901 1408
PS46559
NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS46559" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


TERMINATION DATE

31May2020

PROBLEM

The existing engine mounted ECM mounts can fail on certain 797F Off-Highway Trucks. If the existing mounts fail, it can cause ECM connection failures.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
797F  LAJ00143-00144, 179, 188-189, 196, 201, 203, 224, 228-229, 231, 242-243, 251-253, 264, 266-269, 274, 276, 278, 283, 285, 287, 292-293, 295-296, 301-302, 307-308, 311-312, 314-315, 317-322, 327-328, 343-346, 350-351, 356, 367, 372, 374, 380, 382
*******Group  2*******
797F  LAJ00393-00394, 403-404, 407, 409, 420, 425-427, 434, 439-440, 445, 468, 477, 481-483, 487, 499, 507-508, 515-522, 526-536, 538, 543, 556, 562-565, 578, 584, 619, 633, 639, 643-644, 649-650, 654-656

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
8 5C8312 NUT-HEX
4 5P4115 WASHER-HARD
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
4 6I1418 SPACER-EXHAUST
2 6V0545 GROMMET
3 6V3823 BOLT-HEX HEAD
1 6V5844 BOLT-HEX HEAD
4 6V7357 BOLT-HEX HEAD
3 7K1181 STRAP-CABLE
1 8C3118 ADAPTER-ELBOW
13 8T4121 WASHER-HARD
2 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
1 8T4139 BOLT-HEX HEAD
3 8T4179 BOLT-HEX HEAD
1 8T4182 BOLT-HEX HEAD
4 8T4184 BOLT-HEX HEAD
1 8T4185 BOLT-HEX HEAD
2 8T4194 BOLT-HEX HEAD
8 8T4195 BOLT-HEX HEAD
4 8T4222 WASHER-HARD
12 8T4223 WASHER-HARD
6 8T4224 WASHER-HARD
1 8T4956 BOLT-HEX HEAD
2 8T7087 GROMMET
8 8T9655 MOUNT
1 9G5127 BREATHER
2 9L1566 SUPPORT-TUBE
8 9N0869 WASHER-HARD
7 9R4581 PLATE
4 9X5615 SEAL-CONNECTOR
2 9X8268 WASHER
16 0966166 WASHER-HARD
3 1270180 PLATE
2 1336934 SPACER-HARD
2 1531378 SPACER
8 1538003 BOLT-SOCKET HD
4 1876678 SPACER
4 1927207 STUD-TAPERLOCK
4 1953699 NUT-HEX CAP
5 1984767 WASHER-HARD
10 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
3 2275327 CLIP
2 2330891 BRACKET AS
1 2391844 SPACER
1 2536267 BOLT-HEX HEAD
1 2781598 PLATE
1 2928741 BRACKET AS.
1 3066834 SENSOR GP-PRESS
1 3293356 NUT-HEX
6 3445674 NUT-HEX
1 3445675 NUT-HEX
1 3525031 PANEL AS
3 3538298 ANGLE AS
1 3556155 PLATE
3 3723117 ANGLE AS
1 3935257 BAFFLE
1 4834287 PLATE
1 4840743 BAFFLE
3 4840774 PLATE AS
1 5016480 PLATE AS
1 5049106 BRACKET
4 5078843 CLIP AS-RETAINER
1 5081860 PLATE AS
1 5081861 PLATE AS
1 5216253 BRACKET AS
1 5216254 HARNESS AS
1 5216256 BRACKET AS
1 5216267 BRACKET AS
1 5325727 BRACKET
1 5754856 HARNESS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 31% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
8 5C8312 NUT-HEX
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
4 6I1418 SPACER-EXHAUST
2 6V0545 GROMMET
3 6V3823 BOLT-HEX HEAD
1 6V5844 BOLT-HEX HEAD
3 7K1181 STRAP-CABLE
1 8C3118 ADAPTER-ELBOW
13 8T4121 WASHER-HARD
2 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
1 8T4139 BOLT-HEX HEAD
3 8T4179 BOLT-HEX HEAD
1 8T4182 BOLT-HEX HEAD
4 8T4184 BOLT-HEX HEAD
1 8T4185 BOLT-HEX HEAD
2 8T4194 BOLT-HEX HEAD
8 8T4195 BOLT-HEX HEAD
12 8T4223 WASHER-HARD
6 8T4224 WASHER-HARD
1 8T4956 BOLT-HEX HEAD
2 8T7087 GROMMET
8 8T9655 MOUNT
1 9G5127 BREATHER
2 9L1566 SUPPORT-TUBE
8 9N0869 WASHER-HARD
4 9X5615 SEAL-CONNECTOR
2 9X8268 WASHER
16 0966166 WASHER-HARD
3 1270180 PLATE
2 1336934 SPACER-HARD
2 1531378 SPACER
8 1538003 BOLT-SOCKET HD
4 1876678 SPACER
4 1927207 STUD-TAPERLOCK
4 1953699 NUT-HEX CAP
5 1984767 WASHER-HARD
10 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
2 2330891 BRACKET AS
1 2391844 SPACER
1 2536267 BOLT-HEX HEAD
1 2928741 BRACKET AS.
1 3066834 SENSOR GP-PRESS
1 3293356 NUT-HEX
6 3445674 NUT-HEX
1 4834287 PLATE
1 5049106 BRACKET
4 5078843 CLIP AS-RETAINER
1 5081860 PLATE AS
1 5081861 PLATE AS
1 5216253 BRACKET AS
1 5216254 HARNESS AS
1 5216256 BRACKET AS
1 5216267 BRACKET AS
1 5325727 BRACKET
1 5754856 HARNESS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 31% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to the Service Manual if/as necessary.
Refer to M0082961, Special Instruction, "Procedure to Relocate the Engine ECM on Certain 797F Off-Highway Trucks", for additional information to complete this Rework Procedure.

Refer to REHS6112, Special Instruction, "Procedure for the Installation of the Front Wheel Heat Shield Group for the 797F Off-Highway Truck", "Installation Procedure for Machines S/N:LAJ1-382", to complete this Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-60000 hrs,
0-120 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 16.0-hour job for Group 1

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-60000 hrs,
0-120 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 16.0-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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