
12Feb2020 |
(Revised 08Apr2020) |
After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPAIRING THE TRANSMISSION OUTPUT TRANSFER GEAR GROUP ON CERTAIN 982M WHEEL LOADERS |
|
3159 3075 3139 | PS54265 |
NOTE: | AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare. |
NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS54265" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst. |
NOTE: | This Revised Service Letter replaces the 12Feb2020 Service Letter. Changes have been made to the Affected Product and Parts Needed. |
TERMINATION DATE |
29Feb2024 |
PROBLEM
The existing idler gear bearing in the output transfer gear group may fail on certain 982M Wheel Loaders. If the idler gear bearing fails, it may result in oil system contamination and loss of drive. The 419-8131 Output Transfer Case has been redesigned to accommodate a new bearing design. The tapered roller bearings on the idler gear have been replaced with a new taper roller bearing. The new design will provide longer service life for the parts. |
AFFECTED PRODUCT
Model | Identification Number |
982M | F9A00150-00152, 201-226, 228-283, 401-418 K1Y00220-00660, 1001-1071, 1501-1815 LRS00201, 10111-10183, 20201-20240 MK610111-10388, 20101-20151 WMD00280-00309, 501-505, 507, 509-544 XDL00280-00360, 510-673 |
PARTS NEEDED
Qty |
Part Number | Description |
1 | 1B3867 | BEARING-BALL |
3 | 1P3958 | BEARING-NEEDLE |
2 | 1P7834 | BEARING-CUP |
2 | 1P7835 | BEARING-CONE |
1 | 1P9261 | RING-SEAL |
1 | 1S6515 | RING-SEAL |
1 | 1T0577 | BEARING-SLEEVE |
2 | 1T0655 | BEARING-THRUST |
2 | 1T0686 | RACE-BRG THRUST |
1 | 1T0762 | RACE-THRUST |
2 | 1T1078 | BEARING-THRUST |
1 | 2D5658 | BEARING-BALL |
1 | 2D8363 | SEAL-O-RING |
2 | 2D9457 | BEARING-CONE |
1 | 2H2665 | SEAL-O-RING |
1 | 2H6489 | RACE-BRG OUTER |
1 | 2H6490 | BEARING-ROLLER |
2 | 2K4472 | SEAL-O-RING |
1 | 2S1362 | RING-SEAL |
1 | 3F5792 | SEAL-O RING |
1 | 3P0655 | SEAL-O-RING |
1 | 3P2792 | SEAL-RING |
5 | 3P2793 | SEAL-RING |
5 | 3P2794 | SEAL-RING |
2 | 3P3321 | SEAL-RING METAL |
2 | 4F2041 | BEARING-CUP |
1 | 4F4097 | SEAL-O RING |
1 | 5F0149 | SEAL-O-RING |
1 | 5F3092 | SEAL-O-RING |
1 | 5J1086 | SEAL-O RING |
8 | 5M2054 | BEARING-NEEDLE |
1 | 5M2057 | SEAL-O-RING |
3 | 5M6126 | BEARING-NEEDLE |
1 | 5M6187 | RING-METAL SEAL |
6 | 5M7925 | BEARING-NEEDLE |
1 | 5P2587 | SEAL-O-RING |
1 | 5P7818 | SEAL-O-RING |
7 | 6D7889 | SEAL-O-RING |
1 | 6F0156 | RING-METAL SEAL |
2 | 6V0405 | SEAL-BONDED |
3 | 6Y3484 | BEARING-SPL BALL |
2 | 6Y5793 | RING-SEAL |
1 | 6Y6329 | SHIM PACK |
1 | 6Y8864 | GASKET-SLINGER |
12 | 7G0897 | DISC-THRUST |
2 | 7G8427 | RING-SEAL |
1 | 7L2181 | SEAL-O RING |
1 | 7S7018 | RING-SEAL METAL |
2 | 8E7366 | GASKET |
14 | 8E8304 | DISC-THRUST |
6 | 8E8316 | DISC-THRUST |
6 | 8L2777 | SEAL-O-RING |
2 | 8M4390 | SEAL-O-RING |
1 | 8M5661 | SEAL-O-RING |
1 | 8P4617 | SEAL-RING METAL |
1 | 8T3298 | SEAL-RECTANGULAR |
1 | 9F3788 | RING-SEAL |
1 | 9M1503 | RING-SEAL |
1 | 9S5279 | BEARING-INNER |
1 | 9X4609 | SEAL- O RING |
2 | 0336028 | SEAL-O-RING |
2 | 1067798 | BEARING-BALL |
2 | 1240503 | BEARING-CONE |
2 | 1240504 | BEARING-CUP |
2 | 1334292 | SEAL-LIP TYPE |
1 | 1334767 | SEAL-O-RING |
1 | 1666323 | RACE-THRUST SPL |
1 | 2343544 | SEAL-O-RING |
6 | 2443114 | VALVE GP-MDL -C |
6 | 2697852 | SEAL-O-RING |
1 | 2744254 | RING-SEAL |
1 | 3743508 | GASKET |
1 | 3908323 | VALVE GP-MDL -C |
7 | 3930721 | GASKET |
1 | 4218199 | VALVE GP-SOL |
2 | 4258742 | GASKET |
1 | 5501033 | CAGE-BEARING |
1 | 5713971 | GEAR-TRANSFER |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
To prevent future issues due to contamination, AVSpare recommends a thorough clean out of the powertrain system and installation of new bearings and seals in the transmission and torque converter. Refer to UENR3097 and UENR3094, Disassembly and Assembly, 982M Wheel Loader Power Train, for instruction on how to remove, disassemble, assemble, install, and clean the power train. Refer to M0113247, Special Instruction, "Transfer Case Assembly Bearing Bore Modification for Certain Wheel Loaders", to rework the existing 419-8131 Case Assembly. Assemble the reworked 419-8131 output transfer case using the new 124-0503 Cone, 124-0504 Cup, 571-3971 Gear, and the 550-1033 Cage. |
SERVICE CLAIM ALLOWANCES
0-36 mo |
||||||
37-48 mo |
NOTE: This is a 100.0-hour job | ||||||
Note: $1,000 US Dollars is allowed for machining of the transfer case. |
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |