PRODUCT SUPPORT PROGRAM FOR REPLACING A DEF HOSE ON CERTAIN ON CERTAIN 793F, 794 AC, AND 797F OFF-HIGHWAY TRUCKS Caterpillar


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PRODUCT SUPPORT PROGRAM FOR REPLACING A DEF HOSE ON CERTAIN ON CERTAIN 793F, 794 AC, AND 797F OFF-HIGHWAY TRUCKS [UEBE0400]
AIR INLET AND EXHAUST SYSTEM
AFTERTREATMENT GP
PRODUCT SUPPORT PROGRAM FOR REPLACING A DEF HOSE ON CERTAIN ON CERTAIN 793F, 794 AC, AND 797F OFF-HIGHWAY TRUCKS
UEBE0400-01

04Mar2020
(Revised 10Mar2020)


U-106

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING A DEF HOSE ON CERTAIN ON CERTAIN 793F, 794 AC, AND 797F OFF-HIGHWAY TRUCKS

108Z 108K
PS54282
NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS54282" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.

 
NOTE:

This Revised Service Letter replaces the 04Mar2020 Service Letter. Changes have been made to the Title, Problem, and Action Required.


TERMINATION DATE

31Mar2022

PROBLEM

The existing DEF hoses can fail on certain 793F, 794 AC, and 797F Off-Highway Trucks. If an existing DEF hose fails it may lead to aftertreatment inducement issues.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
797F  LTZ00140-00162
*******Group  2*******
793F  D3T00142-00187
*******Group  3*******
794 AC  HRT00100-00106

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 4624206 HOSE AS (IF NEEDED)
1 4624219 HOSE AS (IF NEEDED)
1 4624220 HOSE AS (IF NEEDED)
1 4624221 HOSE AS (IF NEEDED)
1 4979305 HOSE AS (IF NEEDED)
1 4979306 HOSE AS (IF NEEDED)
1 4979307 HOSE AS (IF NEEDED)
1 4979308 HOSE AS (IF NEEDED)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 4624206 HOSE AS (IF NEEDED)
1 4624219 HOSE AS (IF NEEDED)
1 4624220 HOSE AS (IF NEEDED)
1 4624221 HOSE AS (IF NEEDED)
1 4753231 HOSE AS (IF NEEDED)
1 4753232 HOSE AS (IF NEEDED)
1 4753233 HOSE AS (IF NEEDED)
1 4753234 HOSE AS (IF NEEDED)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
1 4624206 HOSE AS (IF NEEDED)
1 4624219 HOSE AS (IF NEEDED)
1 4624220 HOSE AS (IF NEEDED)
1 4624221 HOSE AS (IF NEEDED)
1 5105187 HOSE AS (IF NEEDED)
1 5105188 HOSE AS (IF NEEDED)
1 5105189 HOSE AS (IF NEEDED)
1 5105190 HOSE AS (IF NEEDED)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

If an existing DEF hose fails, only replace the failed DEF hose.

793F: Refer to Disassembly and Assembly, M0072770, "Engine Aftertreatment System - Install".

794 AC: Refer to Disassembly and Assembly, M0099821, "Engine Aftertreatment System - Install".

797F: Refer to Disassembly and Assembly, M0090267, "Engine Aftertreatment System - Install".

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-12000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
12001-24000 hrs,
25-48 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 6.0-hour job for Group 1

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.


Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-12000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
12001-24000 hrs,
25-48 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 6.0-hour job for Group 2

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.


Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-12000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
12001-24000 hrs,
25-48 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 6.0-hour job for Group 3

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.




PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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