PRODUCT SUPPORT PROGRAM FOR REPLACING PL641I V1 OR PL042 RADIOS TO PL641I V2 OR PL243 4G CELLULAR RADIO ON CERTAIN CATERPILLAR PRODUCTS Caterpillar


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PRODUCT SUPPORT PROGRAM FOR REPLACING PL641I V1 OR PL042 RADIOS TO PL641I V2 OR PL243 4G CELLULAR RADIO ON CERTAIN CATERPILLAR PRODUCTS [UEBE0403]
ELECTRICAL AND STARTING SYSTEM
ELECTRONICS GP-MACHINE
PRODUCT SUPPORT PROGRAM FOR REPLACING PL641I V1 OR PL042 RADIOS TO PL641I V2 OR PL243 4G CELLULAR RADIO ON CERTAIN CATERPILLAR PRODUCTS
UEBE0403-09

10Mar2020
(Revised 25Nov2020)


U-141
A-109
D-131
O-126

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING PL641I V1 OR PL042 RADIOS TO PL641I V2 OR PL243 4G CELLULAR RADIO ON CERTAIN AVSpare PRODUCTS

7606 7610 7620
PS46599
NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS46599" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.

 
NOTE:

This Revised Service Letter replaces the 10Mar2020 (Revised 27Oct2020) Service Letter. Changes have been made to the Affected Product.


TERMINATION DATE

31Dec2022

PROBLEM

Telematics Radios worldwide will phase out of 2G/3G communication that will occur over the next 3 years. Devices operating in the 2G and 3G range will no longer be supported over Cellular networks, resulting in assets not reporting in various user interfaces.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
3512C LLA03543, 3546, 4771

LN500100-00101, 114-115
3512C HD JBR00134

R1S01254

WF300398, 430

WF500330, 345, 375, 397, 419, 540, 606, 727, 754, 804, 1009, 1056, 1622
3512E BZ300102, 104

NG400100

NG500102

SK300107-00108, 110

SK500108, 112, 122-125, 127, 135, 139, 142, 179, 555, 578, 582
CG137-12  WRX00244-00246, 268-270, 274, 276, 278, 282, 285-287, 295, 300, 302, 306, 314-316, 329, 336-337
CG137-8 ST800111, 113, 115-116, 123, 128-130

WWF00189
G3508  N8B00104
G3508B  N8C00107, 117, 133, 139, 148, 154-155, 157-158, 162, 164, 166-167, 172, 178, 181-183, 194-195, 204, 206-207, 210-213, 221, 230
G3508J  N8W00105-00106, 109-117, 121, 123, 125, 131, 136, 140, 143-145, 147-149, 152, 154-155, 161
G3512B  N2S00103
G3516  N6C00124, 146-147
G3516B JEF01977, 2922, 3329

N6E00140, 143, 145-146, 148, 158, 195, 340, 512, 526, 530-532
G3516J  N6W00165-00168, 194, 299, 401, 409, 452, 547, 557, 673, 697, 736, 740, 745, 764, 768, 789, 804, 813, 817, 850, 941, 962, 978-979, 1014, 1041, 1078, 1091, 1132, 1138, 1142, 1158, 1164, 1170, 1179, 1193, 1196, 1205, 1209, 1269, 1277, 1285, 1287, 1290, 1336-1337, 1348, 1359, 1366, 1370, 1380, 1432
G3606  4ZS00467, 2215
G3606B  JFE00106-00110, 112, 120-121, 123-124, 138, 140, 142, 150, 156-157, 166, 168, 190, 198-199, 201-202, 205, 209, 214-215, 217-218, 222, 226, 228-229, 235-236, 241, 246-247, 252, 254, 260-261, 266, 283, 286, 804, 811, 835, 838, 843, 849-850, 853-854, 858, 860, 900-901, 911-912, 925, 934, 941, 947-948, 950, 953, 959, 962-963, 965, 973, 981, 984, 995, 1000, 1010-1011, 1014, 1017, 1020, 1026-1029, 1032, 1037, 1040-1041, 1048-1049, 1053, 1074, 1078, 1087, 1089, 1094, 1104, 1111, 1114, 1117, 1121-1123, 1131, 1138, 1142-1143, 1168-1169, 1177, 1183-1184, 1192-1194, 1200, 1203, 1211, 1224, 1232, 1240, 1255, 1274, 1280-1281, 1283, 1299, 1306-1307, 1314, 1337, 1339, 1345, 1365, 1402, 1457, 1461, 1478, 1487, 1490-1493, 1503, 1512, 1525, 1532, 1537-1538, 1545, 1560, 1565, 1583, 1588, 1590-1592
G3608  BEN01183
G3608B  XH700114-00116, 143, 165, 706, 716-718, 720-723, 726-728, 730, 735, 746, 752, 825, 879, 881, 945, 1004, 1059, 1070, 1127, 1137, 1142, 1151, 1159, 1207, 1230, 1234, 1258, 1281, 1292, 1347
G3612  BB200709-00710, 773, 794
G3616 BLB00957

ZZY00718-00719, 742, 745, 748, 756, 879
SPF343C  RTX00600
SPF743  MLX00104
*******Group  2*******
C9 C9E00126

JSC21896, 25832
*******Group  3*******
120-14 Y9C00202-00203, 242, 247, 254-256, 258-259

Y9D00206-00207, 213-215, 217, 220, 222, 234
120M 2 M9C00547-00551, 557, 561-562, 567, 572, 577-580, 582, 586, 605-606, 662-664, 667, 699, 705, 711, 713, 717-719, 722-724, 737-738, 741, 743, 755, 758-759, 774, 782, 795, 802-803, 811, 815-819, 821, 824, 872-876, 879, 887-888, 894, 897, 938-939, 951, 1021-1022, 1026-1028

M9H00380, 424-425, 464, 470, 488-491, 524, 556, 613, 618-619, 621, 625

R9N00215-00217
12M 3 N9B00574-00575, 838

N9F00849, 922, 969, 975, 1008, 1175, 1224, 1251

N9P00123, 125

N9R00232, 300
140M 3 N9D00611, 684, 710, 766, 958, 1100, 1299, 1534

N9J00352, 405-406, 425, 427, 466-467, 498, 521, 525, 532, 544, 566, 587-588, 600, 617, 628, 643, 646, 654, 679, 718, 780, 784, 814, 879-880, 901, 926-928, 1113, 1146, 1189, 1238, 1270, 1287-1290, 1298, 1321-1322

N9M00146, 260, 284, 291, 296, 325, 499, 547, 574-575, 581-582, 585-587
14M  R9J01752
14M 3 E9S00353

N9S00228-00229, 231, 273, 359-360, 363-364, 379, 383, 396, 411, 416, 433
160M 3  N9L00100
16M 3  N9Y00255, 257
18M 3  N9A00243-00244
6015B LWN00411-00412, 421

WSN00109, 118
621K  WTA00122, 144
623K  WTB00218, 226, 243, 255, 284, 286-287, 297, 300-301, 303, 326, 334, 348, 350, 365
627K  WTC00220, 254-256, 263, 266, 270, 298, 323, 340, 342-343, 358, 366, 369-370, 373, 385, 389-390, 395-396, 433-434, 443, 445, 448
631K  WTR00101-00103, 123-131, 134, 136, 146
637K WTS00115, 117, 122-123, 125

WTT00103
730  3T300158, 169, 173-174, 184, 187, 204-205, 214, 251, 275-276, 298, 316, 324, 328, 333, 342, 346, 353, 357, 376, 389, 403, 415, 420, 423, 426-427, 429, 438-439, 448, 473-474, 519, 522, 545, 601, 612, 633, 644-645, 740, 744, 769-771, 797, 804, 814, 817, 845, 851-852, 857, 932, 969-970, 1009, 1013, 1015-1016, 1078
735  3T500180-00181, 208-209, 211, 221-222
740  3T800061, 81, 151, 155, 159, 161, 171, 221, 255, 258, 260, 262, 274
740 EJ  3T700173, 179, 188
740B  T4R02730
745  3T600171, 218-219, 226-227, 234-235, 239-240, 244-245, 263, 281, 283-284, 294-295, 299-300, 305-306, 310-311, 337, 342-343, 347, 355, 360-361, 364-365, 367-370, 382, 395, 415, 418, 422, 426, 430, 434, 442, 446, 468-469, 480-481, 491, 564, 567, 571-572, 587-588, 601-603, 641, 652-653, 661-662, 667-668, 686, 688, 693, 696-697, 701-703, 708-709, 714, 723-725, 808, 825-826, 839-840, 846, 878, 910, 934, 941, 951, 955, 959, 962, 964, 967, 972-974, 977-978, 998, 1002-1003, 1008, 1012-1013, 1016-1017, 1019, 1022-1023, 1027-1030, 1035-1036, 1039, 1042-1043, 1071-1072, 1100-1101, 1118, 1168, 1218, 1254-1256, 1261, 1275-1278, 1286, 1289-1290, 1295, 1301-1302, 1304-1306, 1318, 1320, 1323-1324, 1329, 1331, 1334-1335, 1340, 1350, 1355-1356, 1362-1363, 1366, 1370-1371, 1431, 1436, 1446-1448, 1463-1464, 1469, 1471-1472, 1489, 1493-1495, 1497, 1502, 1508, 1514, 1529-1530, 1544-1545, 1559-1560, 1575-1577, 1583-1584, 1589-1593, 1620, 1623, 1625-1626, 1630-1631, 1637-1638, 1645-1646, 1648, 1651, 1654-1655, 1658, 1661-1662, 1672, 1676-1677, 1681-1684, 1690, 1713-1715, 1718-1719, 1732, 1734, 1750, 1759, 1794, 1804-1805, 1826-1827, 1838, 1858-1859, 1866, 1884, 1890, 1892-1895, 1897, 1951, 1953, 1958, 1961, 1964-1965, 1970-1971, 1974, 1980, 1983-1984, 1986-1987, 1989-1990, 1997, 2005, 2007-2008, 2012-2013, 2015, 2017-2020, 2027, 2035, 2037-2039, 2041, 2043, 2054-2055, 2062-2063, 2078, 2080-2088, 2090, 2102-2103, 2105-2111, 2119, 2124, 2128, 2133, 2136, 2151, 2158-2160, 2181-2182, 2191-2193, 2196, 2198, 2222-2226, 2279, 2304-2305
745C  TFK01388
775G  MJS02014
777G  RDR02008, 2018
815K  T1Y00102, 153-154, 158
826K  23206464
836K  T6X00166
950M EMB02242

J1S03201
962G II  AYE00564
966M  GMS00705
982M  XDL00596
988K T8E00187, 235

TWX01827
CP56B  P5600777
D6K 2 LGP  EL700791
D6T LGP VPAT  MH701061
D7E  HKA00570
D8T  KPZ01531
D9T  REX00679
IT62G  AKP00382
*******Group  4*******
307E 2  KC900388
308E 2CR  FJX07542
308E CR  GBJ01589
415F 2 HWA00155, 165, 186-187, 268-272, 321, 323, 373, 408-410, 412, 434-435, 439-442, 466, 469, 473-474, 516, 561-562, 738, 744, 762, 809, 819

PF400325, 341, 343, 345, 384, 468, 484-486, 489-490, 602-603, 685, 705, 714-716, 718, 756, 834, 925, 933, 939, 948, 982, 1015, 1024, 1078, 1090, 1106, 1139, 1182, 1196, 1199, 1213, 1215-1216, 1220, 1222, 1227-1229
416F 2  HWB00166-00167, 175, 178-179, 190, 200, 204-205, 207-209, 214-215, 224, 242, 247, 249, 252-254, 256, 261-262, 272-273, 283, 285, 290, 292, 294, 296, 299, 306, 309, 319, 323, 329, 333, 336, 368, 371, 374, 378, 383, 386-388, 393, 416, 433-439, 441-448, 450, 452, 455, 457-460, 462, 464-467, 501, 519, 521-522, 525, 541-545, 554, 556-557, 559, 561, 572, 578-580, 586, 593-594, 604, 613, 625-626, 629-630, 643, 655, 668-670, 684, 686-687, 689-690, 692-694, 704-706, 714, 722, 725, 729, 760, 799, 819, 831, 873, 880, 897, 905, 950, 954, 958, 974-975, 977-978, 981-982, 984, 991-992, 997-1000, 1003, 1005-1008, 1022-1023, 1030, 1033-1038, 1040-1046, 1049-1056, 1060-1071, 1073-1074, 1078, 1080, 1085, 1092, 1099-1102, 1106-1108, 1124, 1127, 1147, 1149-1150, 1157, 1161, 1163-1164, 1167, 1169-1170, 1172-1173, 1176, 1179, 1182-1185, 1191-1192, 1194, 1197-1198, 1213, 1216, 1219-1221, 1225-1226, 1239-1243, 1245-1246, 1249, 1251-1253, 1259, 1266, 1271-1273, 1276, 1278, 1286, 1288-1292, 1294, 1298-1299, 1309-1313, 1318, 1336, 1339, 1341-1344, 1351, 1353-1358, 1362, 1364-1366, 1368-1369, 1385-1387, 1390-1395, 1405, 1407, 1409, 1415-1421, 1423-1424, 1438, 1440-1442, 1459, 1461, 1463-1464, 1466, 1470-1473, 1477, 1480, 1483-1484, 1505-1506, 1514, 1518, 1522, 1525-1526, 1541-1543, 1545, 1553-1555, 1557, 1565, 1578, 1582, 1584-1585, 1590, 1605-1606, 1612-1615, 1627, 1638, 1645, 1647-1650, 1671, 1673-1677, 1679, 1688-1691, 1693-1694, 1696, 1703, 1705-1706, 1710-1713, 1715, 1726, 1739, 1742-1746, 1751-1752, 1757, 1760-1761, 1763, 1766, 1768-1770, 1780, 1783, 1785-1786, 1789, 1802, 1813, 1822-1827, 1832-1837, 1853, 1859-1863, 1865, 1867-1870, 1873, 1884-1885, 1889-1895, 1899-1900, 1908-1909, 1911, 1915, 1919, 1922-1924, 1926-1927, 1930-1934, 1936-1937, 1939-1940, 1942, 1945-1949, 1951-1953, 1955-1956, 1968, 1970-1971, 1974, 1976-1979, 1981, 1994-1996, 1998, 2003, 2036-2041, 2056-2057, 2059, 2063-2064, 2066-2075, 2077, 2079-2082, 2100, 2109, 2115, 2119, 2127, 2129-2130, 2142-2144, 2146, 2148, 2150, 2157, 2159, 2161-2166, 2179-2182, 2213, 2230-2232, 2234, 2277-2278, 2280-2281, 2288-2302, 2305-2309, 2315-2331, 2335, 2337, 2340
416F ST  KSF00888
420F 2  HWC00184, 187, 195, 241-242, 244, 246, 248, 251, 257, 259, 273-274, 277, 281, 283, 287, 291, 302, 309-310, 312, 314-315, 318, 340, 342, 347, 361-362, 376, 392, 397, 409, 416, 427-428, 435, 440, 444, 446, 483-484, 521, 523, 533-534, 536-539, 541, 544, 547-549, 551-552, 580, 583, 597, 612, 646, 648-651, 680, 833, 859, 1057, 1059, 1066, 1070-1074, 1097, 1099-1101, 1108, 1112, 1116, 1119, 1136-1139, 1143, 1145, 1173, 1307, 1331, 1378, 1390, 1400, 1407, 1421, 1490, 1517, 1521, 1525, 1560, 1562-1564, 1569, 1579, 1584-1588, 1590, 1599, 1602, 1605, 1624-1625, 1647-1648, 1666, 1681, 1732, 1744, 1747, 1755, 1765, 1783, 1787-1789, 1791, 1795, 1813-1815, 1818-1819, 1821-1822, 1826-1827, 1830, 1833, 1847, 1852, 1855, 1857, 1864, 1868-1872, 1882, 1884, 1891, 1898-1899, 1901, 1903-1904, 1906, 1911, 1946, 1948, 1950, 1957, 1976, 1978, 1985-1988, 2001, 2040, 2046, 2070, 2079, 2084-2085, 2087-2088, 2090-2092, 2126-2128, 2246, 2248-2249, 2251, 2253, 2255-2258, 2297, 2326, 2330, 2341, 2345, 2349, 2355, 2385, 2391, 2429, 2459, 2463, 2465, 2475, 2477, 2479, 2481, 2483, 2486, 2507, 2520, 2522, 2529, 2538, 2545, 2591-2592, 2612, 2618, 2620, 2630-2631, 2633, 2635, 2640, 2648, 2652, 2658, 2674, 2676-2679, 2699-2700, 2719, 2726-2728, 2737, 2739, 2754, 2771-2772, 2791, 2793-2795, 2799, 2809, 2811-2815, 2839, 2842-2843, 2846, 2878, 2880, 2884, 2897, 2900-2901, 2908, 2916-2918, 2925, 2927, 2929, 2933-2935, 2980, 2986-2993, 3003-3004, 3039, 3073-3076, 3078-3081, 3089, 3092, 3120, 3126, 3162-3163, 3177, 3181, 3186, 3211-3213, 3221, 3257, 3272, 3276, 3278, 3281, 3317, 3350, 3378, 3382, 3388-3389, 3421, 3429, 3462, 3508, 3518, 3532-3533, 3536-3537, 3541, 3548, 3582, 3585-3586, 3641, 3649, 3694, 3718, 3752, 3765, 3768-3769, 3771, 3773, 3775, 3778, 3790, 3828, 3835, 3837, 3845, 3851, 3853, 3857-3858, 3862, 3870, 3892-3893, 3952, 3965, 3967-3968, 3973, 3976, 4049, 4067-4068, 4070-4072, 4117-4123, 4126, 4128, 4130, 4132-4133, 4135, 4138-4139, 4174, 4179, 4201, 4203, 4211-4212, 4214-4216, 4228-4230, 4233, 4240-4241, 4254, 4279, 4284, 4286-4289, 4303-4304, 4306, 4311-4312, 4328, 4330, 4333-4334, 4336, 4341, 4345, 4349, 4351, 4361, 4365, 4420, 4425, 4443, 4445-4446, 4476-4477, 4480, 4482, 4488-4489, 4491, 4506-4508, 4525, 4535, 4538, 4562, 4584, 4586, 4589, 4645, 4647, 4654-4656, 4691, 4698, 4700, 4702, 4705, 4708-4709, 4810, 4820, 4842, 4847, 4872-4873, 4884-4885, 4887, 4952, 4994, 5003-5004, 5006, 5054, 5058-5059, 5063, 5153-5155, 5161, 5201, 5235, 5237, 5317, 5337-5338, 5340-5344, 5346-5350, 5352, 5356, 5358, 5361, 5365, 5381, 5394, 5396-5398, 5400-5401, 5403-5404, 5407-5408, 5410, 5412-5413, 5416, 5418, 5424-5425
420F 2 IT  HWD00205, 216, 223, 235, 252, 255-257, 259-261, 265-266, 268-269, 271-272, 274, 276, 325-326, 329, 332, 334-335, 385, 413, 448, 452-455, 460, 463-464, 473-476, 478-480, 499, 561, 738, 741-742, 753, 836, 841, 843-844, 846-850, 874, 891, 893, 895-897, 910, 923, 941, 943, 957, 966, 982, 1014, 1037, 1040, 1092, 1096, 1148-1150, 1152, 1185, 1192, 1195-1198, 1203-1205, 1241, 1255, 1258, 1260, 1276, 1296-1300, 1320, 1366-1367, 1371, 1395, 1421, 1466-1467, 1508, 1513-1517, 1520, 1522-1523, 1527-1529, 1537, 1539, 1543, 1548, 1598-1602, 1614, 1621-1623, 1653-1654, 1666, 1676, 1687, 1690, 1712-1713, 1720-1721, 1730, 1733, 1740-1741, 1749, 1751, 1771, 1803, 1808-1810, 1815, 1833, 1848, 1866-1867, 1875, 1883, 1888, 1891, 1893-1894, 1896, 1902, 1915, 1943, 1945-1949, 1951, 1965, 1973, 2004, 2012, 2017, 2031, 2033-2034, 2036, 2048, 2099, 2107, 2127, 2132, 2134, 2162, 2165, 2175-2176, 2184, 2246-2247, 2256, 2267, 2270, 2282, 2285, 2299-2300, 2302, 2307, 2312, 2314-2319, 2334, 2369, 2371, 2376-2377, 2380-2389, 2435, 2439, 2450, 2452, 2459-2465, 2499, 2507, 2515, 2519-2520, 2524-2525, 2527, 2530, 2534, 2537-2538, 2542, 2545, 2548-2549, 2608-2609, 2611, 2646, 2684, 2695, 2700, 2705, 2764, 2767-2768, 2778, 2796-2799, 2812, 2817, 2844, 2847, 2852, 2890-2891, 2897, 2921, 2923, 2925, 2953, 2957, 2964, 2976-2978, 2988, 2990, 2992-2995, 2997-2998, 3001, 3026, 3044, 3046, 3051, 3057, 3067, 3070, 3072, 3074, 3091, 3116-3117, 3133, 3143-3144, 3153-3154, 3172, 3182, 3184-3185, 3223, 3230, 3238-3239, 3245, 3255, 3265-3266, 3280-3282, 3321, 3325, 3329, 3344, 3346-3349, 3351-3353, 3356, 3358-3359, 3391, 3401-3402, 3411, 3414-3420, 3422-3424, 3446, 3450, 3455, 3466, 3478, 3485-3486, 3492, 3500, 3503, 3505-3506, 3508-3510, 3528, 3551, 3553, 3585, 3587-3588, 3590, 3595, 3619-3620, 3637-3638, 3648, 3668, 3671, 3678, 3710, 3723, 3727-3729, 3733, 3738-3739, 3783, 3785-3786, 3788, 3839, 3863, 3866, 3894, 3896, 3905, 3936, 3940-3941, 3959-3960, 3962, 4005, 4013, 4016, 4027-4028, 4030, 4035, 4055, 4059, 4062, 4070-4072, 4115, 4132, 4155, 4170, 4183, 4192, 4219, 4237-4242, 4246, 4248, 4251, 4256, 4259-4260, 4266-4267, 4269, 4276, 4279, 4281, 4319-4323, 4325-4330, 4332, 4334, 4345, 4375-4377, 4380, 4383, 4386-4387, 4389, 4394, 4396, 4402, 4417
430F 2  HWE00158, 213, 252-255, 266, 424, 478, 482, 487, 495, 506, 521, 524, 552, 561, 575, 595, 608, 637, 650-651, 677, 714, 733, 750, 762, 767, 791, 805, 873, 881, 908, 912-913, 957, 959-960, 966, 1000, 1016, 1020, 1035, 1040, 1043, 1049, 1069-1070, 1074, 1141, 1155-1158, 1170-1171, 1173
430F 2 IT  HWG00162, 217, 248, 305, 339, 387, 394, 398, 411, 416, 432, 443-444, 452, 454, 481, 502, 514, 539-540, 565, 650, 652, 661, 692
432F 2  HWP01843
440  DC900155, 174, 202, 213, 251, 277, 393
444F 2  HWS00246, 281, 701, 715, 758
450  KJH00180
903C 2  MW800192
906K  L6600212, 240, 246-248
906M H6600179-00180, 300, 349, 385, 432-433, 623, 716, 954, 1034, 1075, 1159-1160, 1165, 1167-1168, 1186, 1424-1425, 1427-1428, 1455, 1507, 1597-1599, 1674, 1692, 1697, 1699, 1769-1770, 1860-1861, 1952, 2101, 2247, 2478, 2481-2484, 2802, 2815, 2863, 2866, 2871, 2873-2875, 2877-2878, 2882, 2884, 2891, 2927-2928, 3017, 3026, 3231, 3344, 3405, 3421, 3459, 3504, 3510, 3515, 3517-3518, 3520, 3522, 3529, 3533, 3535-3536, 3541, 3583, 3594, 3676, 3682, 3759, 3846, 3865

K5600202, 338, 358, 428

Z6600307, 311, 313, 433, 491, 495, 497-498, 515, 519, 521-522, 543, 593-594, 598
907M  H7700391, 1226, 1386
908K  L8800423
908M H8800172, 458, 544, 603, 679, 809, 868, 1323, 1326, 1362, 1828, 1938, 2222, 2249, 2253, 2399, 2447, 2450-2452, 2454, 2604, 2608, 2686, 2701, 2860, 2862, 2865-2866, 3423, 3485, 3489, 3692, 3700, 3754, 3770, 3898-3899, 4072, 4100, 4110, 4134, 4299

K5800231, 438

Z8800362, 382, 391, 410, 412, 441, 445, 466-468
910K  AY401693, 1716, 1957, 2102, 2105
910M (T4F HRC)  H2200165, 171, 288, 301, 1012, 1347
914K  CD200806, 815, 1027, 1124-1125, 1226, 1256
914M (T4F HRC)  H2400194, 244-245, 262, 278-280, 359, 471, 672, 846, 939, 1093
918M (T4F HRC)  H2600198, 217, 236-237, 283, 345, 420, 448, 471, 876, 978
D5K 2 LGP  KY208035, 8067, 8187
D5K 2 XL  KW207672, 7683
M318D  D8W00605
*******Group  5*******
120-14 Y9A00140

Y9C00263, 293

Y9D00250-00251
140-13  N9400301, 303-306
150-15 EB400114-00115

EB500147

ENJ00102
330  LHW01097
336  DKS00577, 2290
980M  KRS01124
D6 LGP  RDC00612
D6K 2 LGP  EL703015, 3021, 3073, 3101, 3111, 3113, 3118, 3120-3121, 3123-3125, 3145-3146, 3150, 3211, 3238, 3240-3241, 3247, 3257, 3259-3260, 3262, 3271, 3288, 3291, 3309, 3311-3312, 3321, 3365
D6K 2 XL  MGM03025, 3044, 3054-3055, 3057, 3059-3061, 3063, 3071, 3075, 3077-3078, 3085, 3090, 3094, 3096, 3100-3101, 3108, 3113-3114, 3120-3123, 3126, 3136-3137, 3149-3150, 3187
D6T LGP PAT  KSB01555
D8T  AW400961, 967, 971-974, 977-979, 1033, 1036
RM400  AK300100, 102
RM800  RTJ00100
*******Group  6*******
301.7 CR  JH700123
307.5  GW700173, 405, 412-413, 420-421, 427-428, 434-435, 441-442, 448-451, 556, 561-562, 567, 573-574, 673-674, 681-682, 702-703, 710-711, 756-757, 861, 884, 972, 981-982, 1081, 1085, 1122, 1138-1141, 1143-1144, 1169-1170, 1175-1176, 1186, 1193-1194, 1199-1200, 1212-1213, 1227, 1289, 1343
308 GG800112, 149, 174, 183, 205, 219, 222-225, 235, 237, 244, 283, 285, 310, 316-317, 320, 410-412, 428-429, 461-462, 472-475, 479, 559, 579, 600, 602, 607, 628, 636, 644, 668, 670, 672, 674, 698, 700, 715, 718, 744, 777, 786, 790, 802, 806, 809, 813, 816-817, 846, 865, 1009, 1011, 1046-1047, 1057, 1060, 1064-1067, 1088, 1134, 1137, 1139, 1146-1147, 1163, 1165, 1190, 1202, 1212-1213, 1305-1306, 1342-1347, 1353-1354, 1359-1360, 1394, 1404, 1414, 1438, 1460, 1462, 1464-1467, 1469, 1473, 1502-1503, 1508, 1510, 1513, 1528, 1534, 1539-1541, 1637-1639, 1642, 1721, 1741, 1746, 1748

GW800919
309 GG900103, 123, 149, 172, 174-175, 181, 183, 254, 265, 276-277, 294, 301, 306, 308, 341, 347, 380

GW900170, 190-191
310  GWT00278, 292, 313-317, 389-390, 592, 600, 604, 610, 620-621, 645, 649, 696, 702, 719, 766, 769, 829, 837
D3K 2 LGP  KL207124-07125, 7140-7141, 7147, 7171, 7173, 7175, 7183, 7189, 7260, 7284, 7287, 7301, 7319, 7334-7335, 7342, 7354, 7360-7361, 7372, 7380, 7389-7390, 7406, 7424, 7426, 7433, 7456, 7491, 7498
D3K 2 XL  KF207112, 7116, 7149, 7167, 7195, 7247, 7249, 7257, 7264
D4K 2 LGP  KR207141-07142, 7149, 7160, 7167, 7174, 7222, 7323
D4K 2 XL  KM207134, 7136, 7175, 7181, 7184, 7195, 7232, 7236, 7245, 7247, 7262, 7285-7286, 7301, 7307, 7319, 7346, 7378
D5K 2 LGP  KY207165-07166, 7169, 7177, 7185-7188, 7191, 7212-7213, 7225, 7236-7237, 7239-7240, 7253, 7261, 7267, 7274, 7304, 7319, 7326, 7330-7331, 7335, 7340, 7343-7344, 7348, 7351, 7354, 7359-7360, 7386-7388, 7392-7394, 7397, 7400, 7437, 7461, 7477, 7479, 7481, 7483-7484, 7489-7490, 7498, 7532-7534, 7537, 7555-7558, 7570-7571, 7576, 7582-7584, 7591-7593, 7597, 7610, 7636, 7638, 7653-7654, 7663, 7686, 7691, 7721, 7724, 7729-7730, 7761, 7763, 7767, 7789-7791, 7793, 7796, 7809, 7814, 7826, 7830, 7832, 7838-7839, 7858, 7889, 7892-7894, 7899, 7903-7904, 7916, 7944, 7964-7965, 7968, 8000, 8045-8048
D5K 2 XL KW207151, 7166, 7176, 7183, 7186, 7196, 7200, 7202, 7212, 7231-7232, 7273, 7298, 7301, 7332, 7334, 7349, 7359, 7376, 7381, 7401, 7406, 7444, 7448-7450, 7452, 7457, 7513, 7533, 7538, 7567, 7569, 7583, 7601, 7609, 7626, 7634, 7641, 7646

WT307154-07155

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 5555509 PL243 Cellular Radio Hardware (4G)
1 5754275 PLE601 TR Network Manager Software (E&T)
1 5754335 PLE601 CR Network Manager Software (E&T)
1 5932649 PL641v2 Cellular Radio software (4G)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 17% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 5555509 PL243 Cellular Radio Hardware (4G)
1 5754275 PLE601 TR Network Manager Software (E&T)
1 5754335 PLE601 CR Network Manager Software (E&T)
1 5932649 PL641v2 Cellular Radio software (4G)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 17% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
1 5555509 PL243 Cellular Radio Hardware (4G)
1 5782447 PLE601 TR Network Manager Software (PLEM)
1 5841107 PLE601 CR Network Manager Software (Const)
1 5865314 PLE601 TR Network Manager Software (PLEM)
1 5932168 PLE702 Network Manager Software
1 5932649 PL641v2 Cellular Radio software (4G)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 17% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
1 5555509 PL243 Cellular Radio Hardware (4G)
1 5782447 PLE601 TR Network Manager Software (PLEM)
1 5841107 PLE601 CR Network Manager Software (Const)
1 5865314 PLE601 TR Network Manager Software (PLEM)
1 5932168 PLE702 Network Manager Software
1 5932649 PL641v2 Cellular Radio software (4G)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 17% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 5*******
1 5503269 PL243 Cellular Radio Hardware (4G)
1 5754289 PLE602P Network Manager Software
1 5865815 PL243 Cellular Radio Software
1 5865821 PLE602H Network Manager Software
1 5932168 PLE702 Network Manager Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 16% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 6*******
1 5503269 PL243 Cellular Radio Hardware (4G)
1 5754289 PLE602P Network Manager Software
1 5865815 PL243 Cellular Radio Software
1 5865821 PLE602H Network Manager Software
1 5932168 PLE702 Network Manager Software
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 16% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-500000 hrs,
0-750 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.3-hour job for Group 1
Note: An additional 0.2 hours is allowed if needed to update the Network Manager firmware as per Rework Procedure

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-500000 hrs,
0-750 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.3-hour job for Group 2
Note: An additional 0.2 hours is allowed if needed to update the Network Manager firmware as per Rework Procedure

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-500000 hrs,
0-750 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.3-hour job for Group 3
Note: An additional 0.2 hours is allowed if needed to update the Network Manager firmware as per Rework Procedure

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-500000 hrs,
0-750 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.3-hour job for Group 4
Note: An additional 0.2 hours is allowed if needed to update the Network Manager firmware as per Rework Procedure

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
0-500000 hrs,
0-750 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.3-hour job for Group 5
Note: An additional 0.2 hours is allowed if needed to update the Network Manager firmware as per Rework Procedure

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 6*******
0-500000 hrs,
0-750 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.3-hour job for Group 6
Note: An additional 0.2 hours is allowed if needed to update the Network Manager firmware as per Rework Procedure



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 1   Group Number 2   Group Number 3   Group Number 4  
 
PL641i Rework Instructions:

Before going to the Customer Site:

1. Refer to REHS9111 installation instructions for all tools to perform the radio installation, as well as familiarity with the installation process.

Note: An Ethernet (425-6889) service tool or a standard Cat5 cable is required to flash the radio. Cat-ET 2019A or newer is required on laptop.

Note: All configuration file part numbers are located at https://dealer.cat.com/en/products/technology/construction-technology/product-link.html Under the tab Sales Support. Click on the guide for config files named Next Gen Hardware Ordering Guide for Construction with Config Files and Lookup. Configuration files for your particular machine are located in SISweb in Service Software Files > Flash Files section. Please verify for any related configuration files for your installation.

2. Download the flash files and any needed configuration files to your laptop for updating the PL641 radio:
.
Image1.1.1
 
At the machine:

3. Locate service connector and connect to asset using Cat Electronic Technician (ET). Generate a pre-device swap Product Status Report (PSR).

4. If the device is a stand-alone PL641 (No Network Manager) then connect to the device with Cat Electronic Technician (ET) and set the Product ID of the PL641 to the default (AVS00000). This step is not needed if PL641 is part of an Elite system.

5. Power down asset and switch master disconnect to OFF. Refer to applicable safety instructions in REHS9111.

6.Perform the device swap using instructions found in REHS9111. Dispose of removed radio per local guidelines.

7. If radio firmware needs to be updated, using Ethernet cable connect to the PL641 via Winflash and perform an update to the firmware on the PL641 using the firmware flash file referred to in Image 1.1.1.

8. For PL641 (Pro) installation, set the Product ID to the asset serial number using Cat ET. This step is not needed if PL641 is part of an Elite system.

9. Using Cat ET, ensure Service Meter Hours (SMH) are correct.

10. While connected via Cat ET, generate a post-swap Product Status Report (PSR).

11. Perform communication check with back office/web through DSP or Service Dashboard prior to leaving asset.
Note: Refer to UENR5824 to troubleshoot any connection issues.

12. If a network manager is present (Elite Installation) then update the network manager software as shown in Image 1.1.1. Select firmware for the Network Manager according to device type by serial number suffix code (See example Image 1.2.1 below) and industry group for asset.
.
Image1.2.1
 
 
Group Number 5   Group Number 6  
 
PL042 Rework Instructions:

Before going to the Customer Site:

1. Refer to M0098124, Installation Procedure for Product Link PL243 Cellular Radio Systems, for all tools to perform the radio installation, as well as familiarity with the installation process.

Note: An Ethernet (425-6889) service tool or a standard Cat5 cable is required to flash the radio. Cat-ET 2019A or newer is required on laptop.

2. Download the latest flash file to your laptop for updating the PL243 radio:
.
Image2.1.1
 
At the machine:

3. Locate service connector and connect to asset using Cat Electronic Technician (ET). Generate a pre-device swap Product Status Report (PSR).

4. Power down asset and switch master disconnect to
OFF. Refer to applicable safety instructions in M0098124.

5.Perform the device swap using instructions found in M0098124. Dispose of removed radio per local guidelines.

6. If radio firmware needs to be updated, using Ethernet cable connect to the PL243 via Winflash and perform an update to the firmware on the PL243 using the firmware flash file referred to in Image 2.1.1

7. Using Cat ET, ensure Service Meter Hours (SMH) are correct.

8. While connected via Cat ET, generate a post-swap Product Status Report (PSR).

9. Perform communication check with back office/web through DSP or Service Dashboard prior to leaving asset.

Note: Refer to M0098159 to troubleshoot any connection issues.

10. If a Network Manager is present (Elite Installation) then update the network manager software as shown in Image 1.1.1.

Note: The PL243 radio device may not have the latest software on-board. Device should have firmware 593-2137 or newer. Please use AVSpare's Product Support Customer Relations Management (PSCRM) system to create a System Technology event type service request (SR). The Inquiry Type needs to be Product Technologies with the Workgroup/Subsystem = Product Link. In the description field, please use FOTA Request and the PL243 software needs to be updated. This will require acknowledgment of Customer consent to proceed with the FOTA prior to submitting to AVSpare.

Note: For subscription assistance, contact Cat Digital Support at U.S. 1-866-228-2111 / International: +1 51 3830 1809.

For installation and troubleshooting assistance, contact the Product Link Hardware Hotline at the below numbers. Press option #2.

Americas: 1-309-636-8500
EAME/APD: 65 6828 7080
Australia: 61 738 038 160
India: 44 3340 3660
 
 

Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING A DEF HOSE ON CERTAIN 785G OFF-HIGHWAY TRUCKS, AND 994K WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING PL542 V1 TO PL542 V2 CELLULAR RADIO SYSTEMS ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING A DEF HOSE ON CERTAIN ON CERTAIN 793F, 794 AC, AND 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING PL420, PL421, PL522 AND PL523 RADIOS TO THE PL542V2 4G CELLULAR RADIO ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ARCTIC IDLERS ON CERTAIN D8 AND D9 TRACK-TYPE TRACTORS; AND CERTAIN PIPELAYERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PL420 AND PL421 TO PL542V2 CELLULAR RADIO SYSTEMS ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING PL240, PL240B AND PL241 TO PL243 4G CELLULAR RADIO ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING GENERATOR ON CERTAIN 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING PL522 OR PL523 RADIOS TO A PL542V2 4G CELLULAR RADIO ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM TO INSPECT AND POSSIBLY REWORK REAR BUMPER SUPPORT WELD ON CERTAIN 120M MILITARY MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE TORQUE OF THE GENERATOR COUPLING BOLTS ON CERTAIN 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM TO REPLACE PL240 TO PL243 4G CELLULAR RADIO ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING PL141 TO PL131 AND PLG641V1 TO PLG641V2 ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE SOFTWARE ON CERTAIN 777E, 777F, AND 777G OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING PL542 V1 TO PL542 V2 CELLULAR RADIO SYSTEMS ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING PL240B WITH A PL243 4G CELLULAR RADIO ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR INSTALLING DIESEL EXHAUST FLUID (DEF) SUPPLY HOSE INSULATION ON CERTAIN R1700 AND R2900 LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR ADDING HOSE GUARD TO THE LOWER TRANSMISSION HOSE ON CERTAIN 775G OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR INSTALLATION OF A DIODE ON CERTAIN 548, 558, AND 568 FORESTRY EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING A PL240 OR PL241 RADIO WITH A PL243 4G CELLULAR RADIO ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING PL042 OR PL141 DEVICES WITH A PL243 OR PL131 ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 460-6957 TUBE ASSEMBLY SUPPORT BRACKET IN THE WATER LINES GROUP ON CERTAIN 777E OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPAIRING THE FUEL TANK ON CERTAIN 24 MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING OIL COOLERS ON CERTAIN 793F, 795F AC, AND 797 OFF-HIGHWAY TRUCKS