PRODUCT IMPROVEMENT PROGRAM FOR UPDATING ENGINE SOFTWARE ON CERTAIN AP655F ASPHALT PAVERS; AND ON CERTAIN CB13 AND CB15 ASPHALT COMPACTORS Caterpillar


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PRODUCT IMPROVEMENT PROGRAM FOR UPDATING ENGINE SOFTWARE ON CERTAIN AP655F ASPHALT PAVERS; AND ON CERTAIN CB13 AND CB15 ASPHALT COMPACTORS [UEBE0259]
ELECTRICAL AND STARTING SYSTEM
ELECTRONICS GP-MONITOR
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING ENGINE SOFTWARE ON CERTAIN AP655F ASPHALT PAVERS; AND ON CERTAIN CB13 AND CB15 ASPHALT COMPACTORS
UEBE0259-00

28Jan2020


D-36

 

Priority

  
  

PRODUCT IMPROVEMENT PROGRAM FOR UPDATING ENGINE SOFTWARE ON CERTAIN AP655F ASPHALT PAVERS; AND ON CERTAIN CB13 AND CB15 ASPHALT COMPACTORS

7620
PI33132
NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI33132" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI33132" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


COMPLETION DATE

TERMINATION DATE

31Jul2020 31Jan2021

PROBLEM

The engine software needs to be updated on certain AP655F Asphalt Pavers; and on certain CB13 and CB15 Asphalt Compactors. Machines with the existing engine software can fail the China environmental protection department black smoke test.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
AP655F 48000160

AC600100-00101, 115-116, 119
*******Group  2*******
CB13  LP900100, 102-108, 110-119
CB15  NPB00100-00104

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 5897088 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 5897033 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Update the engine software with the appropriate file as directed in the parts needed table. AVSpare recommends copying the engine ECM configuration parameters and injector calibration serial numbers as a backup, prior to flashing the Engine ECM with the latest software.

The new software is available in the form of a flashfile through the AVSpare Service Information System (SIS). A newer part number may be available. SIS web only displays the latest available flashfile.

Note: Always use the latest software available. Sometimes the flash file part numbers are updated before the program terminates.

OWNER NOTIFIAVSION

Owners in the following countries will receive the attached Owner Notification:
US
Canada

SERVICE CLAIM ALLOWANCES

AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.0-hour job for Group 1

AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
100%
100%
0%
0%
0%
0%

 NOTE: This is a 1.0-hour job for Group 2


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
EXAMPLE COPY OF OWNER NOTIFIAVSION

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR UPDATING ENGINE SOFTWARE ON CERTAIN AP655F ASPHALT PAVERS; AND ON CERTAIN CB13 AND CB15 ASPHALT COMPACTORS

MODELS INVOLVED - AP655F ASPHALT PAVERS, CB13 AND CB15 ASPHALT COMPACTORS


Dear Cat Product Owner:


The engine software needs to be updated on the products listed below. Machines with the existing engine software can fail the China environmental protection department black smoke test. You will not be charged for the service performed.

Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated. Please refer the dealer to their Service Letter dated 28Jan2020 when scheduling this service.

We regret the inconvenience this may cause you, and urge you to have this service performed as soon as possible to prevent unscheduled downtime.



AVSpare Inc.

Identification #(s)



Attached to 28Jan2020 Service Letter

Information System:

PRODUCT SUPPORT PROGRAM FOR CHANGING THE AFTERTREATMENT INDUCMENT CONFIGURATION SETTING ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE COMPRESSOR INTER-STAGE AIR ELBOWS ON CERTAIN 797F OFF-HIGHWAY TRUCKS EQUIPPED WITH HIGH ALTITUDE ENGINE ARRANGEMENT
PRODUCT SUPPORT PROGRAM FOR REWORKING RIGHT SIDE REAR AXLE HOUSING HARNESS ASSEMBLY CONNECTIONS AND REAR WHEEL TRACTION MOTOR AIR COOLING FLEX HOSE ON CERTAIN 794 AC OFF-HIGHWAY HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE 451-2853 BOOM AND BEARING ASSEMBLY ON CERTAIN MH3022 AND MH3024 MATERIAL HANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACING TANDEM CHAINS ON CERTAIN 14 AND 14M 3 MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING A CRACKED STEERING WHEEL ON CERTAIN MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR RELOCATING THE ENGINE MOUNTED ECM TO THE FRAME PEDESTAL ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 463-5286 OR 541-7771 ENGINE HARNESS ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE 4E6979 PILOT MANIFOLD ON CERTIAN R2900, R2900G, AND R3000H LOAD HAUL DUMP MACHINES
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE PROPEL SYSTEM ON CERTAIN PM620, PM622, PM820, PM822, AND PM825 COLD PLANERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE NEW BRAKE PUMP DISCHARGE TUBES AND SETTING THE TIMING ON THE BRAKE COOLING PUMP ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM TO CONFIGURE THE MACHINE SPEED LIMIT SETTING PER ITALIAN MINISTRY OF TRANSPORT REQUIREMENTS ON CERTAIN 226D3, 232D3, 236D3, 242D3, 246D3, 262D3, AND 272D3 SKID STEER LOADERS EQUIPPED WITH ITALIAN ROADING ARRANGEMENT
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BACKUP ALARM ON CERTAIN RM-300 RECLAIMER-MIXERS
PRODUCT SUPPORT PROGRAM FOR RE-SEALING THE REAR SUSPENSION CYLINDERS ON CERTAIN 794 AC, 796 AC, AND 798 AC OFF HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING WORN CLUTCHES ON CERTAIN 12K, 120K, 120K 2, 120K 2 OEM, 140K, 140K 2, AND 160K MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REPAIRING THE TRANSMISSION OUTPUT TRANSFER GEAR GROUP ON CERTAIN 982M WHEEL LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN TUBES AND LINES FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 471-6029 DEF INJECTOR AND MOUNTING GROUPS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE ECM ON CERTAIN 797F OFF-HIGHWAY TRUCKS WITH HIGH ALTITUDE ENGINE ARRANGEMENT
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PUMP CONTROL VALVE ON CERTAIN 986K WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING A SECONDARY FUEL FILTER SUPPORT BRACKET ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR UPDATING THE CHASSIS ELECTRICAL COMPONENTS AND CONNECTORS ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE STEERING CYLINDERS ON CERTAIN 793F COMMAND AND COMMAND READY OFF-HIGHWAY TRUCKS AT PCR
PRODUCT SUPPORT PROGRAM FOR REPLACING FRONT BRAKE COOLING HOSES ON CERTAIN 797F OFF-HIGHWAY TRUCKS