Pilot Valve (No Joystick)
261-8654 Pilot Valve
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Illustration 1 | g01391807 |
Pilot Valve (Two Function) |
(1) Tilt valve
(2) Lift valve
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Illustration 2 | g01391835 |
Sectional view A-A |
(1) 159-3781 Spring
- Free length ... 17.46 mm (0.690 inch)
- Outside diameter ... 14.28 mm (0.560 inch)
- Assembled length ... 7.60 mm (0.300 inch)
- Load at assembly ... 24.0 ± 2.0 N (5.4 ± 0.45 lb)
- Outside diameter ... 14.28 mm (0.560 inch)
(2) Apply sealant to the threads and tighten the bolt to the following torque. ... 28 ± 4 N·m (21 ± 3 lb ft)
(3) When you install the handle, hold the hex with a wrench in order to keep the hex from turning.
(4) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(5) Apply an adequate amount of 161-9203 Grease to the moving surfaces.
(6) Torque for the two connectors ... 28 ± 4 N·m (21 ± 3 lb ft)
(7) Torque for the three adapters ... 12 ± 3 N·m (9 ± 2 lb ft)
(8) Torque for the two fittings ... 28 ± 4 N·m (21 ± 3 lb ft)
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Illustration 3 | g01391822 |
Sectional view B-B |
(1) 159-3781 Spring
- Free length ... 17.46 mm (0.690 inch)
- Outside diameter ... 14.28 mm (0.560 inch)
- Assembled length ... 7.60 mm (0.300 inch)
- Load at assembly ... 24.0 ± 2.0 N (5.4 ± 0.45 lb)
- Outside diameter ... 14.28 mm (0.560 inch)
(2) Apply sealant to the threads and tighten the bolt to the following torque. ... 28 ± 4 N·m (21 ± 3 lb ft)
(3) When you install the handle, hold the hex with a wrench in order to keep the hex from turning.
(4) 153-8946 Spring
- Free length ... 5.20 mm (0.205 inch)
- Outside diameter ... 10.00 mm (0.394 inch)
- Assembled length ... 4.00 mm (0.158 inch)
- Load at assembly ... 24.00 ± 2.40 N (5.4 ± 0.54 lb)
- Outside diameter ... 10.00 mm (0.394 inch)
(5) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(6) Apply an adequate amount of 161-9203 Grease to the moving surfaces.
(7) Torque for the two connectors ... 28 ± 4 N·m (21 ± 3 lb ft)
(8) Torque for the three adapters ... 12 ± 3 N·m (9 ± 2 lb ft)
(9) Torque for the two fittings ... 28 ± 4 N·m (21 ± 3 lb ft)
(10) Torque for the two plugs ... 28 ± 4 N·m (21 ± 3 lb ft)
261-8656 Pilot Valve
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Illustration 4 | g01391841 |
Pilot Valve (Three Function) |
(1) Tilt valve
(2) Lift valve
(3) Auxiliary valve (if equipped)
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Illustration 5 | g01392011 |
(4) 159-3781 Spring
- Free length ... 17.46 mm (0.690 inch)
- Outside diameter ... 14.28 mm (0.560 inch)
- Assembled length ... 7.60 mm (0.300 inch)
- Load at assembly ... 24.0 ± 2.0 N (5.4 ± 0.45 lb)
- Outside diameter ... 14.28 mm (0.560 inch)
(5) Apply sealant to the threads and tighten the bolt to the following torque. ... 28 ± 4 N·m (21 ± 3 lb ft)
(6) When you install the handle, hold the hex with a wrench in order to keep the hex from turning.
(7) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(8) Apply an adequate amount of 161-9203 Grease to the moving surfaces.
(9) Torque for the two plugs ... 28 ± 4 N·m (21 ± 3 lb ft)
(10) Torque for the six connectors ... 28 ± 4 N·m (21 ± 3 lb ft)
(11) Torque for the eight adapters ... 12 ± 3 N·m (9 ± 2 lb ft)
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Illustration 6 | g01392100 |
(4) 159-3781 Spring
- Free length ... 17.46 mm (0.690 inch)
- Outside diameter ... 14.28 mm (0.560 inch)
- Assembled length ... 7.60 mm (0.300 inch)
- Load at assembly ... 24.0 ± 2.0 N (5.4 ± 0.45 lb)
- Outside diameter ... 14.28 mm (0.560 inch)
(5) Apply sealant to the threads and tighten the bolt to the following torque. ... 28 ± 4 N·m (21 ± 3 lb ft)
(6) When you install the handle, hold the hex with a wrench in order to keep the hex from turning.
(7) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(8) Apply an adequate amount of 161-9203 Grease to the moving surfaces.
(9) Torque for the two plugs ... 28 ± 4 N·m (21 ± 3 lb ft)
(12) 153-8946 Spring
- Free length ... 5.20 mm (0.205 inch)
- Outside diameter ... 10.00 mm (0.394 inch)
- Assembled length ... 4.00 mm (0.158 inch)
- Load at assembly ... 24.00 ± 2.40 N (5.4 ± 0.54 lb)
- Outside diameter ... 10.00 mm (0.394 inch)
(13) Torque for the two fittings ... 28 ± 4 N·m (21 ± 3 lb ft)
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Illustration 7 | g01392073 |
(4) 159-3781 Spring
- Free length ... 17.46 mm (0.690 inch)
- Outside diameter ... 14.28 mm (0.560 inch)
- Assembled length ... 7.60 mm (0.300 inch)
- Load at assembly ... 24.0 ± 2.0 N (5.4 ± 0.45 lb)
- Outside diameter ... 14.28 mm (0.560 inch)
(5) Apply sealant to the threads and tighten the bolt to the following torque. ... 28 ± 4 N·m (21 ± 3 lb ft)
(6) When you install the handle, hold the hex with a wrench in order to keep the hex from turning.
(7) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(8) Apply an adequate amount of 161-9203 Grease to the moving surfaces.
261-8658 Pilot Valve
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Illustration 8 | g01392117 |
Pilot Valve (Four Function) |
(1) Tilt valve
(2) Lift valve
(3) Auxiliary valve (if equipped)
(4) Auxiliary valve (if equipped)
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Illustration 9 | g01392127 |
(5) 159-3781 Spring
- Free length ... 17.46 mm (0.690 inch)
- Outside diameter ... 14.28 mm (0.560 inch)
- Assembled length ... 7.60 mm (0.300 inch)
- Load at assembly ... 24.0 ± 2.0 N (5.4 ± 0.45 lb)
- Outside diameter ... 14.28 mm (0.560 inch)
(6) Apply sealant to the threads and tighten the bolt to the following torque. ... 28 ± 4 N·m (21 ± 3 lb ft)
(7) When you install the handle, hold the hex with a wrench in order to keep the hex from turning.
(8) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(9) Apply an adequate amount of 161-9203 Grease to the moving surfaces.
(10) Torque for the two plugs ... 28 ± 4 N·m (21 ± 3 lb ft)
(11) Torque for the eight connectors ... 28 ± 4 N·m (21 ± 3 lb ft)
(12) Torque for the ten adapters ... 12 ± 3 N·m (9 ± 2 lb ft)
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Illustration 10 | g01392128 |
(5) 159-3781 Spring
- Free length ... 17.46 mm (0.690 inch)
- Outside diameter ... 14.28 mm (0.560 inch)
- Assembled length ... 7.60 mm (0.300 inch)
- Load at assembly ... 24.0 ± 2.0 N (5.4 ± 0.45 lb)
- Outside diameter ... 14.28 mm (0.560 inch)
(6) Apply sealant to the threads and tighten the bolt to the following torque. ... 28 ± 4 N·m (21 ± 3 lb ft)
(7) When you install the handle, hold the hex with a wrench in order to keep the hex from turning.
(8) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(9) Apply an adequate amount of 161-9203 Grease to the moving surfaces.
(10) Torque for the two plugs ... 28 ± 4 N·m (21 ± 3 lb ft)
(13) 153-8946 Spring
- Free length ... 5.20 mm (0.205 inch)
- Outside diameter ... 10.00 mm (0.394 inch)
- Assembled length ... 4.00 mm (0.158 inch)
- Load at assembly ... 24.00 ± 2.40 N (5.4 ± 0.54 lb)
- Outside diameter ... 10.00 mm (0.394 inch)
(14) Torque for the two fittings ... 28 ± 4 N·m (21 ± 3 lb ft)
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Illustration 11 | g01392136 |
(5) 159-3781 Spring
- Free length ... 17.46 mm (0.690 inch)
- Outside diameter ... 14.28 mm (0.560 inch)
- Assembled length ... 7.60 mm (0.300 inch)
- Load at assembly ... 24.0 ± 2.0 N (5.4 ± 0.45 lb)
- Outside diameter ... 14.28 mm (0.560 inch)
(6) Apply sealant to the threads and tighten the bolt to the following torque. ... 28 ± 4 N·m (21 ± 3 lb ft)
(7) When you install the handle, hold the hex with a wrench in order to keep the hex from turning.
(8) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(9) Apply an adequate amount of 161-9203 Grease to the moving surfaces.
262-7181 Pilot Cartridge Valve Group
The cartridge assemblies are being used on the pilot valve.
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Illustration 12 | g01391524 |
(1) Torque for the stop ... 6 ± 1.0 N·m (53 ± 9.0 lb in)
(2) Torque for the plug orifice ... 2.5 ± 0.5 N·m (22 ± 4.4 lb in)
(3) Lubricate the O-ring seals with the lubricant that is being sealed.
(4) 157-2152 Spring
- Free length ... 40.20 mm (1.583 inch)
- Outside diameter ... 16.00 mm (0.630 inch)
- Length at assembly ... 25.20 mm (0.990 inch)
- Load at assembly ... 12.0 ± 0.8 N (2.700 ± 0.180 lb)
- Outside diameter ... 16.00 mm (0.630 inch)
(5) 212-4961 Spring
- Free length ... 27.24 mm (1.072 inch)
- Outside diameter ... 7.50 mm (0.295 inch)
- Length at assembly ... 23.90 mm (0.941 inch)
- Load at assembly ... 14.25 ± .72 N (3.204 ± 0.162 lb)
- Outside diameter ... 7.50 mm (0.295 inch)
(6) Torque for the cage ... 15 ± 2.0 N·m (11 ± 1.5 lb ft)
(7) 153-8926 Spring
- Free length ... 10.58 mm (0.417 inch)
- Outside diameter ... 4.20 mm (0.165 inch)
- Length at assembly ... 8.00 mm (0.315 inch)
- Load at assembly ... 3.7 ± 0.2 N (0.832 ± 0.045 lb)
- Outside diameter ... 4.20 mm (0.165 inch)
262-7182 Pilot Cartridge Valve Group
The cartridge assemblies are being used on the pilot valve.
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Illustration 13 | g01391524 |
(1) Torque for the stop ... 6 ± 1.0 N·m (53 ± 9.0 lb in)
(2) Torque for the plug orifice ... 2.5 ± 0.5 N·m (22 ± 4.4 lb in)
(3) Lubricate the O-ring seals with the lubricant that is being sealed.
(4) 157-2152 Spring
- Free length ... 40.20 mm (1.583 inch)
- Outside diameter ... 16.00 mm (0.630 inch)
- Length at assembly ... 25.20 mm (0.990 inch)
- Load at assembly ... 12.0 ± 0.8 N (2.700 ± 0.180 lb)
- Outside diameter ... 16.00 mm (0.630 inch)
(5) 212-4961 Spring
- Free length ... 27.24 mm (1.072 inch)
- Outside diameter ... 7.50 mm (0.295 inch)
- Length at assembly ... 23.90 mm (0.941 inch)
- Load at assembly ... 14.25 ± .72 N (3.204 ± 0.162 lb)
- Outside diameter ... 7.50 mm (0.295 inch)
(6) Torque for the cage ... 15 ± 2.0 N·m (11 ± 1.5 lb ft)
(7) 153-8926 Spring
- Free length ... 10.58 mm (0.417 inch)
- Outside diameter ... 4.20 mm (0.165 inch)
- Length at assembly ... 8.00 mm (0.315 inch)
- Load at assembly ... 3.7 ± 0.2 N (0.832 ± 0.045 lb)
- Outside diameter ... 4.20 mm (0.165 inch)
Pilot Valve (Joystick)
261-8653 Pilot Valve
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Illustration 14 | g01392159 |
(1) Torque for the four connectors ... 28 ± 4 N·m (21 ± 3 lb ft)
(2) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(3) Torque for the swivel assembly ... 45 ± 5 N·m (33 ± 4 lb ft)
(4) Torque for the spacer ... 45 ± 5 N·m (33 ± 4 lb ft)
(5) Torque for the two fittings ... 28 ± 4 N·m (21 ± 3 lb ft)
(6) Torque for the six adapters ... 12 ± 3 N·m (9 ± 2 lb ft)
Note: Do not install the pilot lines at a torque that is greater than 50 N·m (37 lb ft). Also, hold the adapter with a wrench.
261-8655 Pilot Valve
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Illustration 15 | g01392162 |
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Illustration 16 | g01444869 |
(1) Torque for the four connectors ... 28 ± 4 N·m (21 ± 3 lb ft)
(2) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(3) Torque for the spacer ... 45 ± 5 N·m (33 ± 4 lb ft)
(4) Torque for the swivel assembly ... 45 ± 5 N·m (33 ± 4 lb ft)
(5) Apply sealant to the threads and tighten the bolt to the following torque. ... 28 ± 4 N·m (21 ± 3 lb ft)
(6) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(7) Torque for the two plug assemblies ... 28 ± 4 N·m (21 ± 3 lb ft)
(8) Torque for the two fittings ... 28 ± 4 N·m (21 ± 3 lb ft)
(9) Torque for the eight adapters ... 12 ± 3 N·m (9 ± 2 lb ft)
Note: Do not install the pilot lines at a torque that is greater than 50 N·m (37 lb ft). Also, hold the adapter with a wrench.
261-8657 Pilot Valve
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Illustration 17 | g01444876 |
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Illustration 18 | g01392164 |
(1) Torque for the four connectors ... 28 ± 4 N·m (21 ± 3 lb ft)
(2) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(3) Torque for the spacer ... 45 ± 5 N·m (33 ± 4 lb ft)
(4) Torque for the swivel assembly ... 45 ± 5 N·m (33 ± 4 lb ft)
(5) Apply sealant to the threads and tighten the bolt to the following torque. ... 28 ± 4 N·m (21 ± 3 lb ft)
(6) Torque for the adapter ... 45 ± 5 N·m (33 ± 4 lb ft)
(7) Torque for the two plug assemblies ... 28 ± 4 N·m (21 ± 3 lb ft)
(8) Torque for the eight adapters ... 12 ± 3 N·m (105 ± 25 lb in)
(9) Torque for the two fittings ... 28 ± 4 N·m (21 ± 3 lb ft)
Note: Do not install the pilot lines at a torque that is greater than 50 N·m (37 lb ft). Also, hold the adapter with a wrench.
212-4962 Pilot Cartridge Valve Group
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Illustration 19 | g01391524 |
(1) Torque for the stop ... 6 ± 1.0 N·m (53 ± 9.0 lb in)
(2) Torque for the plug orifice ... 2.5 ± 0.5 N·m (22 ± 4.4 lb in)
(3) Lubricate the O-ring seals with the lubricant that is being sealed.
(4) 157-2152 Spring
- Free length ... 40.20 mm (1.583 inch)
- Outside diameter ... 16.00 mm (0.630 inch)
- Length at assembly ... 25.20 mm (0.990 inch)
- Load at assembly ... 12.0 ± 0.8 N (2.700 ± 0.180 lb)
- Outside diameter ... 16.00 mm (0.630 inch)
(5) 212-4961 Spring
- Free length ... 27.24 mm (1.072 inch)
- Outside diameter ... 7.50 mm (0.295 inch)
- Length at assembly ... 23.90 mm (0.941 inch)
- Load at assembly ... 14.25 ± .72 N (3.204 ± 0.162 lb)
- Outside diameter ... 7.50 mm (0.295 inch)
(6) Torque for the cage ... 15 ± 2.0 N·m (11 ± 1.5 lb ft)
(7) 153-8926 Spring
- Free length ... 10.58 mm (0.417 inch)
- Outside diameter ... 4.20 mm (0.165 inch)
- Length at assembly ... 8.00 mm (0.315 inch)
- Load at assembly ... 3.7 ± 0.2 N (0.832 ± 0.045 lb)
- Outside diameter ... 4.20 mm (0.165 inch)
212-4963 Pilot Cartridge Valve Group
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Illustration 20 | g01391524 |
(1) Torque for the stop ... 6 ± 1.0 N·m (53 ± 9.0 lb in)
(2) Torque for the plug orifice ... 2.5 ± 0.5 N·m (22 ± 4.4 lb in)
(3) Lubricate the O-ring seals with the lubricant that is being sealed.
(4) 157-2153 Spring
- Free length ... 59.49 mm (2.342 inch)
- Outside diameter ... 16.00 mm (0.630 inch)
- Length at assembly ... 25.20 mm (0.990 inch)
- Load at assembly ... 24 ± 1.7 N (5.395 ± 0.382 lb)
- Outside diameter ... 16.00 mm (0.630 inch)
(5) 212-4961 Spring
- Free length ... 27.24 mm (1.072 inch)
- Outside diameter ... 7.50 mm (0.295 inch)
- Length at assembly ... 23.90 mm (0.941 inch)
- Load at assembly ... 14.25 ± .72 N (3.204 ± 0.162 lb)
- Outside diameter ... 7.50 mm (0.295 inch)
(6) Torque for the cage ... 15 ± 2.0 N·m (11 ± 1.5 lb ft)
(7) 153-8926 Spring
- Free length ... 10.58 mm (0.417 inch)
- Outside diameter ... 4.20 mm (0.165 inch)
- Length at assembly ... 8 mm (0.315 inch)
- Load at assembly ... 3.7 ± 0.2 N (0.832 ± 0.045 lb)
- Outside diameter ... 4.20 mm (0.165 inch)
262-7181 Pilot Cartridge Valve Group
The cartridge assemblies are being used on the pilot valve.
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Illustration 21 | g01391524 |
(1) Torque for the stop ... 6 ± 1.0 N·m (53 ± 9.0 lb in)
(2) Torque for the plug orifice ... 2.5 ± 0.5 N·m (22 ± 4.4 lb in)
(3) Lubricate the O-ring seals with the lubricant that is being sealed.
(4) 157-2152 Spring
- Free length ... 40.20 mm (1.583 inch)
- Outside diameter ... 16.00 mm (0.630 inch)
- Length at assembly ... 25.20 mm (0.990 inch)
- Load at assembly ... 12.0 ± 0.8 N (2.700 ± 0.180 lb)
- Outside diameter ... 16.00 mm (0.630 inch)
(5) 212-4961 Spring
- Free length ... 27.24 mm (1.072 inch)
- Outside diameter ... 7.50 mm (0.295 inch)
- Length at assembly ... 23.90 mm (0.941 inch)
- Load at assembly ... 14.25 ± .72 N (3.204 ± 0.162 lb)
- Outside diameter ... 7.50 mm (0.295 inch)
(6) Torque for the cage ... 15 ± 2.0 N·m (11 ± 1.5 lb ft)
(7) 153-8926 Spring
- Free length ... 10.58 mm (0.417 inch)
- Outside diameter ... 4.20 mm (0.165 inch)
- Length at assembly ... 8.00 mm (0.315 inch)
- Load at assembly ... 3.7 ± 0.2 N (0.832 ± 0.045 lb)
- Outside diameter ... 4.20 mm (0.165 inch)