D350E Series II and D400E Series II Articulated Trucks Power Train Selector and Pressure Control Valve Caterpillar

9U-8847 Selector and Pressure Control Valve

Illustration 1	g00922406

(1) 4M-2381 Spring

Quantity ... 2

Test length ... 12.2 mm (0.48 inch)

Test force ... 2.30 ± 0.18 N (0.517 ± 0.041 lb)

Free length after test ... 22.6 mm (0.89 inch)

Outside diameter ... 7.62 mm (0.300 inch)

(2) 3T-9920 Spring

Quantity ... 1

Test length ... 38.6 mm (1.52 inch)

Test force ... 307 ± 25 N (69.0 ± 5.6 lb)

Free length after test ... 52.32 mm (2.060 inch)

Outside diameter ... 20.95 mm (0.825 inch)

(3) 6T-5409 Spring

Quantity ... 2

Test length ... 72.19 mm (2.842 inch)

Test force ... 1034 N (232.5 lb)

Free length after test ... 86.8 mm (3.42 inch)

Outside diameter ... 21.34 mm (0.840 inch)

(4) 8M-6402 Spring

Quantity ... 1

Test length ... 85.9 mm (3.38 inch)

Test force ... 841 ± 67 N (189.0 ± 15.0 lb)

Free length after test ... 110.5 mm (4.35 inch)

Outside diameter ... 19.8 mm (0.78 inch)

(5) 6T-3177 Spring

Quantity ... 2

Test length ... 32.26 mm (1.270 inch)

Test force ... 89 ± 4 N (20.0 ± 0.9 lb)

Free length after test ... 44.5 mm (1.75 inch)

Outside diameter ... 21.04 mm (0.828 inch)

(6) 5M-9548 Spring

Quantity ... 1

Test length ... 21.3 mm (0.84 inch)

Test force ... 4.5 ± 0.4 N (1.00 ± 0.08 lb)

Free length after test ... 34.1 mm (1.34 inch)

Outside diameter ... 12.2 mm (0.48 inch)

(7) 4M-2381 Spring

Quantity ... 2

Test length ... 12.2 mm (0.48 inch)

Test force ... 2.30 ± 0.18 N (0.517 ± 0.041 lb)

Free length after test ... 22.6 mm (0.89 inch)

Outside diameter ... 7.6 mm (0.30 inch)

(8) Torque for the Cap ... 85 ± 10 N·m (62.7 ± 7.4 lb ft)

(9) Torque for the body ... 85 ± 10 N·m (62.7 ± 7.4 lb ft)

(10) Torque for the 2 bolts ... 30 ± 7 N·m (22.1 ± 5.2 lb ft)

(11) Torque for the 2 bolts ... 30 ± 7 N·m (22.1 ± 5.2 lb ft)

8E-4963 Pressure Control Valve

Illustration 2	g00917802

(1) 9W-7410 Spring (exterior)

Quantity ... 5

Color code ... three light blue stripes

Outside diameter ... 14.732 mm (0.5800 inch)

First Test

Test length ... 79.5 mm (3.13 inch)

Test force ... 78.3 ± 3.9 N (17.60 ± 0.88 lb)

Second Test

Test length ... 63.0 mm (2.48 inch)

Test force ... 159.0 ± 4.8 N (35.7448 ± 1.0791 lb)

Free length after test ... 87.63 mm (3.450 inch)

(2) 4M-2381 Spring

Quantity ... 7

Test length ... 12.2 mm (0.48 inch)

Test force ... 2.30 ± 0.18 N (0.517 ± 0.041 lb)

Free length after test ... 22.6 mm (0.89 inch)

Outside diameter ... 7.62 mm (0.300 inch)

(3) 9P-0683 Spring

Quantity ... 7

Test length ... 25.40 mm (1.000 inch)

Test force ... 35.6 ± 2.8 N (8.00 ± 0.63 lb)

Free length after test ... 66.04 mm (2.600 inch)

Outside diameter ... 21.44 mm (0.844 inch)

(4) 7G-5453 Spring

Quantity ... 1

Color code ... one yellow stripe

Test length ... 63.93 mm (2.517 inch)

Test force ... 57.8 ± 2.9 N (12.99 ± 0.65 lb)

Free length after test ... 80.442 mm (3.1670 inch)

Outside diameter ... 8.128 mm (0.3200 inch)

(5) Spacers

4M-1751 Spacer

Thickness ... 0.4 mm (0.02 inch)

Outside diameter ... 15.09 ± 0.25 mm (0.594 ± 0.010 inch)

5J-2721 Shim

Thickness ... 0.13 mm (0.005 inch)

Outside diameter ... 15.09 ± 0.25 mm (0.594 ± 0.010 inch)

6J-3993 Shim

Thickness ... 0.25 mm (0.010 inch)

Outside diameter ... 15.09 ± 0.25 mm (0.594 ± 0.010 inch)

5J-1036 Shim

Thickness ... 0.80 mm (0.032 inch)

Outside diameter ... 15.09 ± 0.25 mm (0.594 ± 0.010 inch)

(6) 7T-0570 Spring (interior)

Quantity ... 1

Color code ... two orange stripes

Test length ... 63.93 mm (2.517 inch)

Test force ... 43.37 ± 2.17 N (9.750 ± 0.488 lb)

Free length after test ... 80.442 mm (3.1670 inch)

Outside diameter ... 8.128 mm (0.3200 inch)

(7) 7T-0569 Spring (interior)

Quantity ... 4

Color code ... two light blue stripes

Test length ... 63.93 mm (2.517 inch)

Test force ... 86.74 ± 4.34 N (19.500 ± 0.976 lb)

Free length after test ... 80.4 mm (3.16 inch)

Outside diameter ... 8.64 mm (0.340 inch)

(8) 9D-7884 Spring

Quantity ... 7

Color code ... one white stripe

Test length ... 18.62 mm (0.733 inch)

Test force ... 161.5 N (36.3 lb)

Free length after test ... 23.9 mm (0.94 inch)

Outside diameter ... 15.786 mm (0.6215 inch)

(9) 9W-7411 Spring (exterior)

Color code ... three yellow stripes

Quantity ... 1

Outside diameter ... 14.732 mm (0.5800 inch)

First Test

Test length ... 79.5 mm (3.13 inch)

Test force ... 93.9 ± 4.7 N (21.11 ± 1.06 lb)

Second Test

Test length ... 63.0 mm (2.48 inch)

Test force ... 188.2 ± 5.6 N (42.31 ± 1.26 lb)

Free length after test ... 87.76 mm (3.455 inch)

(10) 9W-7412 Spring (exterior)

Color code ... three light green stripes

Quantity ... 1

Outside diameter ... 14.732 mm (0.5800 inch)

First Test

Test length ... 79.5 mm (3.13 inch)

Test force ... 68.0 ± 3.4 N (15.29 ± 0.76 lb)

Second Test

Test length ... 63.0 mm (2.48 inch)

Test force ... 245.8 ± 7.4 N (55.26 ± 1.66 lb)

Free length after test ... 84.07 mm (3.310 inch)

(11) 7T-0571 Spring (interior)

Quantity ... 1

Color code ... two light green stripes

Test length ... 63.93 mm (2.517 inch)

Test force ... 72.3 ± 3.6 N (16.25 ± 0.81 lb)

Free length after test ... 80.442 mm (3.1670 inch)

Outside diameter ... 8.636 mm (0.3400 inch)

(12) Torque for the 2 plugs ... 50 ± 7 N·m (36.9 ± 5.2 lb ft)

(13) Torque for the 14 plugs ... 5.5 ± 1.5 N·m (4.06 ± 1.12 lb ft)

(14) Torque for the 6 plugs ... 5.5 ± 1.5 N·m (4.06 ± 1.12 lb ft)

123-0284 Selector and Pressure Control Valve

Illustration 3	g00918031

(1) 7G-4842 Spring (exterior)

Color code ... two red stripes

Quantity ... 1

Outside diameter ... 27.79 mm (1.094 inch)

First Test

Test length ... 62.5 mm (2.46 inch)

Test force ... 32.3 ± 1.6 N (7.26 ± 0.36 lb)

Second Test

Test length ... 36.3 mm (1.429 inch)

Test force ... 142.3 ± 4.3 N (31.99 ± 0.97 lb)

Free length after test ... 68.45 mm (2.695 inch)

(2) 9P-3041 Spring (interior)

Color code ... two red stripes

Quantity ... 1

Outside diameter ... 21.21 mm (0.835 inch)

First Test

Test length ... 110.0 mm (4.33 inch)

Test force ... 72.6 ± 3.6 N (16.32 ± 0.81 lb)

Second Test

Test length ... 85.5 mm (3.37 inch)

Test force ... 240.3 ± 7.2 N (54.02 ± 1.62 lb)

Free length after test ... 117.4 mm (4.62 inch)

(3) Spacers

5M-9622 Shim

Thickness ... 1.6 mm (0.06 inch)

Outside diameter ... 20.62 ± 0.25 mm (0.812 ± 0.010 inch)

5M-9623 Shim

Thickness ... 0.9 mm (0.04 inch)

Outside diameter ... 20.62 ± 0.25 mm (0.812 ± 0.010 inch)

5M-9624 Shim

Thickness ... 0.25 mm (0.010 inch)

Outside diameter ... 20.62 ± 0.25 mm (0.812 ± 0.010 inch)

(4) 6P-9785 Spring

Color code ... two red stripes

Quantity ... 1

Test length ... 19.48 mm (0.767 inch)

Test force ... 23.5 ± 1.2 N (5.28 ± 0.27 lb)

Free length after test ... 32.00 mm (1.260 inch)

Outside diameter ... 12.19 mm (0.480 inch)

(5) Torque for three bolts ... 30 ± 7 N·m (22.127 ± 5.163 lb ft)

(6) 6P-9783 Spring (interior)

Color code ... yellow stripe

Quantity ... 1

Test length ... 56.39 mm (2.220 inch)

Test force ... 62.0 ± 3.1 N (13.94 ± 0.70 lb)

Free length after test ... 88.6 mm (3.49 inch)

Outside diameter ... 11.02 mm (0.434 inch)

(7) 6P-9784 Spring (exterior)

Color code ... yellow stripe

Quantity ... 1

Test length ... 56.39 mm (2.220 inch)

Test force ... 130.4 ± 6.5 N (29.32 ± 1.46 lb)

Free length after test ... 88.6 mm (3.49 inch)

Outside diameter ... 16.26 mm (0.640 inch)

(8) 6P-9783 Spring

Quantity ... 1

Test length ... 27.15 mm (1.069 inch)

Test force ... 67.3 ± 3.4 N (15.13 ± 0.76 lb)

Free length after test ... 38.10 mm (1.500 inch)

Outside diameter ... 24.61 mm (0.9689 inch)

(9) 4M-2381 Spring

Quantity ... 1

Test length ... 12.2 mm (0.48 inch)

Test force ... 2.30 ± 0.18 N (0.517 ± 0.041 lb)

Free length after test ... 22.6 mm (0.89 inch)

Outside diameter ... 7.62 mm (0.300 inch)