138-8900 Transfer Gear
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Illustration 1 | g00918222 |
Note: Refer to the Disassembly and Assembly manual of the machine for the bearing adjustment procedures.
(1) 152-8384 Solenoid Valve
- Torque of locknut ... 9.0 ± 0.5 N·m (6.64 ± 0.37 lb ft)
- Final installation torque of valve ... 25 ± 5 N·m (18.4 ± 3.7 lb ft)
- Nominal ... 24 VDC
- Continuous Duty ... 15.9 Watts Maximum
- Resistance ... 32.6 ± 1.6 Ohms
- Maximum pressure ... 4138 kPa (600.2 psi)
- Final installation torque of valve ... 25 ± 5 N·m (18.4 ± 3.7 lb ft)
(2) 2G-1084 Disc
- Quantity ... 1
- Thickness of one disc ... 9.411 ± 0.114 mm (0.3705 ± 0.0045 inch)
(3) 6Y-7955 Friction Disc
- Quantity ... 9
- Thickness of one disc ... 2.87 ± 0.08 mm (0.113 ± 0.003 inch)
Note: Wet friction discs with 30W oil at assembly
(4) 7U-1222 Shim Pack
One 7U-1223 Shim
- Thickness of one shim ... 0.1 mm (0.004 inch)
Two 7U-1224 Shims
- Thickness of one shim ... 0.15 mm (0.006 inch)
One 7U-1225 Shim
- Thickness of one shim ... 0.2 mm (0.01 inch)
Two 7U-1226 Shims
- Thickness of one shim ... 0.5 mm (0.02 inch)
(5) 7U-7768 Shim Pack
One 7U-7863 Shim
- Thickness of one shim ... 0.1 mm (0.004 inch)
One 7U-7864 Shims
- Thickness of one shim ... 0.15 mm (0.006 inch)
Two 7U-7865 Shims
- Thickness of one shim ... 0.2 mm (0.01 inch)
One 7U-7866 Shim
- Thickness of one shim ... 0.5 mm (0.02 inch)
(6) Lubricate the sealing lip with transmission oil prior to assembly.
(7) Apply sealant to the mating faces.
(8) 8D-9718 Disc
- Quantity ... 10
- Thickness ... 1.52 ± 0.13 mm (0.060 ± 0.005 inch)
(9) 2U-6870 Transfer Gear Planetary
2U-6870 Transfer Gear Planetary
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Illustration 2 | g00918553 |
(1) Torque for six bolts ... 430 ± 60 N·m (317.2 ± 44.3 lb ft)
139-9130 Output Transfer Gear and 173-9965 Output Transfer Gear
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Illustration 3 | g00918214 |
Note: Refer to the Disassembly and Assembly manual of the machine for the bearing adjustment procedures.
(1) Use the 7U-1342 Shim Packs to obtain 0.105 ± 0.055 mm (0.0041 ± 0.0022 inch) end play in the bearing assemblies.
One 7U-1333 Shim
- Thickness of one shim ... 0.1 mm (0.004 inch)
One 7U-1334 Shim
- Thickness of one shim ... 0.15 mm (0.006 inch)
Two 7U-1335 Shims
- Thickness of one shim ... 0.2 mm (0.01 inch)
One 7U-1336 Shim
- Thickness of one shim ... 0.5 mm (0.02 inch)
(2) Use the 7U-1222 Shim Pack to obtain 0.105 ± 0.055 mm (0.0041 ± 0.0022 inch) end play in the bearing assemblies.
One 7U-1223 Shim
- Thickness of one shim ... 0.1 mm (0.004 inch)
Two 7U-1224 Shims
- Thickness of one shim ... 0.15 mm (0.006 inch)
One 7U-1225 Shim
- Thickness of one shim ... 0.2 mm (0.01 inch)
Two 7U-1226 Shims
- Thickness of one shim ... 0.5 mm (0.02 inch)
(3) Lubricate the sealing lip with transmission oil prior to assembly.
(4) Apply sealant to mating faces.
(5) Torque for 12 bolts ... 270 ± 40 N·m (199.1 ± 29.5 lb ft)
(6) Apply sealant to thread.
(7) Torque for 6 bolts ... 55 ± 10 N·m (40.6 ± 7.4 lb ft)
(8) Torque for 11 bolts ... 55 ± 10 N·m (40.6 ± 7.4 lb ft)
(9) Apply sealant to this joint.
(10) Torque for 6 bolts ... 55 ± 10 N·m (40.6 ± 7.4 lb ft)
(11) Torque for 2 bolts ... 55 ± 10 N·m (40.6 ± 7.4 lb ft)
(12) Torque for 16 bolts ... 55 ± 10 N·m (40.6 ± 7.4 lb ft)
(13) Torque for 12 bolts ... 55 ± 10 N·m (40.6 ± 7.4 lb ft)
(14) Torque for locknut ... 25 ± 6 N·m (18.4 ± 4.4 lb ft)
(15) 122-3341 Transfer Gear Planetary or 173-9966 Differential
(16) 151-6912 Hydraulic Actuator
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Illustration 4 | g00921795 |
(9) Apply sealant to this joint.
(17) 090-8639 Spring
- Test length ... 49.02 mm (1.930 inch)
- Test force ... 358.0 ± 17.8 N (80.48 ± 4.00 lb)
- Free length ... 74.67 mm (2.940 inch)
- Outside diameter ... 24.94 mm (0.982 inch)
- Test force ... 358.0 ± 17.8 N (80.48 ± 4.00 lb)
(18) 8M-3275 Spring
- Test length ... 25.7 ± 6.9 mm (1.01 ± 0.27 inch)
- Test force ... 273 ± 4 N (61.4 ± 1.0 lb)
- Free length ... 35.41 ± 0.51 mm (1.394 ± 0.020 inch)
- Outside diameter ... 35.36 mm (1.392 inch)
- Test force ... 273 ± 4 N (61.4 ± 1.0 lb)
(19) 8B-3090 Spring
- Test length ... 15.09 mm (0.594 inch)
- Test force ... 59.4 ± 4.7 N (13.35 ± 1.05 lb)
- Free length ... 26.59 mm (1.047 inch)
- Outside diameter ... 7.14 mm (0.281 inch)
- Test force ... 59.4 ± 4.7 N (13.35 ± 1.05 lb)
122-3341 Transfer Gear Planetary and 173-9966 Differential
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Illustration 5 | g00918570 |
(1) Torque for 9 bolts ... 100 ± 15 N·m (73.8 ± 11.1 lb ft)
Note: Turn an additional 120° ± 10°.
4C-1801 Input Transfer Gear
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Illustration 6 | g00920880 |
Note: Refer to the Disassembly and Assembly manual of the machine for the bearing adjustment procedures.
(1) Torque for six bolts ... 55 ± 10 N·m (40.6 ± 7.4 lb ft)
(2) Torque for six bolts ... 55 ± 10 N·m (40.6 ± 7.4 lb ft)