C18 Engine for Caterpillar Built Machines Event Code List Caterpillar


Event Code List
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1.1. Cross-Reference Information for Event Codes
2.1. Parts of the Event Code
3.1. Active Event Codes
4.1. Logged Event Codes
5.1. Clearing Event Codes
6.1. Troubleshooting
7.1. Trip Points for the "Caterpillar Monitoring System"

Cross-Reference Information for Event Codes

Table 1 is a list of the event codes for the engine. The event codes are cross-referenced with the appropriate procedure that can be used to troubleshoot the code.

Event codes are generated when abnormal operating conditions exist. A further explanation of event codes and the engine's monitoring system are described after Table 1.

Table 1
Cross-Reference from Event Codes on Cat Data Link to Troubleshooting Procedure    
Code and Description     Troubleshooting Procedure    
E096(1) High Fuel Pressure     Troubleshooting, "Fuel Pressure Is High"    
E172(1) High Air Filter Restriction     Troubleshooting, "Inlet Air Is Restricted"    
E172(2) High Air Filter Restriction    
E194(2) High Exhaust Temperature     Troubleshooting, "Exhaust Temperature Is High"    
E265(3) User Defined Shutdown     Troubleshooting, "Shutdown (Ground Level) - Test"    
E360(1) Low Engine Oil Pressure     Troubleshooting, "Oil Pressure Is Low"    
E360(3) Low Engine Oil Pressure    
E361(1) High Engine Coolant Temperature     Troubleshooting, "Coolant Temperature Is High"    
E361(2) High Engine Coolant Temperature    
E362(2) Engine Overspeed     Troubleshooting, "Engine Overspeeds"    
E363(1) High Fuel Supply Temperature     Troubleshooting, "Fuel Temperature Is High"    
E363(2) High Fuel Supply Temperature    
E390(1) Fuel Filter Restriction     Troubleshooting, "Fuel Filter Is Restricted"    
E390(2) Fuel Filter Restriction    
E441(1) Idle Elevated to Increase Battery Voltage     Troubleshooting, "Idle Speed Is High"    
E539(1) High Intake Manifold Air Temperature     Troubleshooting, "Intake Manifold Air Temperature Is High"    
E539(2) High Intake Manifold Air Temperature    

Parts of the Event Code

Event Code - The "E" identifies the code as an event code. The "XXX(X)" represents a numeric identifier for the event code. The fourth "(X)" assigns one of three levels to the active event code according to the severity of the abnormal system condition. This is followed by a description of the code. Refer to the following example:

  • E360(1) Low Oil Pressure

  • E360(2) Low Oil Pressure

  • E360(3) Low Oil Pressure

The definition for the levels of severity for an event are defined below:

Level 1 - Level 1 alerts the operator that an engine system requires attention. The operator should check the involved system condition or the operator should perform maintenance on the involved system at the earliest possible time.

Level 2 - Level 2 requires a change in the operation of the engine or the performance of a maintenance procedure. Failure to correct the problem that caused this warning may result in damage to the engine components.

Level 3 - Level 3 requires an immediate safe shutdown of the engine in order to avoid damage to the engine or injury to personnel around the engine. The problem that caused the event must be corrected before engine operation can resume.

Active Event Codes

An active event code represents a problem with engine operation. Correct the problem as soon as possible.

Active event codes are listed in ascending numerical order. The code with the lowest number is listed first.

Illustration 1 is an example of the operating range of a temperature sensor. Do not use the Illustration to troubleshoot temperature sensors.




Illustration 1g01138880

Example of the typical operating range of a temperature sensor

(1) This area represents the normal operating range of the parameter. The normal output voltage of the sensor is between 0.2 VDC and 4.2 VDC.

(2) In this area, the temperature above 107 °C (225 °F) is higher than normal. The output voltage of the sensor will generate an event code. The sensor does not have an electronic problem.

(3) In these areas, the output voltage of the sensor is too high or too low. The voltage is outside of the normal range. The electronic problem will generate a diagnostic code. Refer to Troubleshooting, "Diagnostic Trouble Code List" for additional information on diagnostic codes.

Logged Event Codes

When the Electronic Control Module (ECM) generates an event code, the ECM logs the code in permanent memory. The ECM has an internal diagnostic clock. The ECM will record the following information when an event code is generated:

  • The hour of the first occurrence of the code

  • The hour of the last occurrence of the code

  • The number of occurrences of the code

Logged events are listed in chronological order. The most recent event code is listed first.

This information can be helpful for troubleshooting intermittent problems. Logged codes can also be used to review the performance of the engine.

Clearing Event Codes

A code is cleared from memory when one of the following conditions occur:

  • The code does not recur for 100 hours.

  • A new code is logged and there are already ten codes in memory. In this case, the oldest code is cleared.

  • The service technician manually clears the code.

Always clear logged event codes after investigating and correcting the problem which generated the code.

Troubleshooting

For basic troubleshooting of the engine, perform the following steps in order to diagnose a malfunction:

  1. Obtain the following information about the complaint:

    • The event and the time of the event

    • Determine the conditions for the event. The conditions will include the engine rpm and the load.

    • Determine if there are any systems that were installed by the dealer or by the customer that could cause the event.

    • Determine whether any additional events occurred.

  1. Verify that the complaint is not due to normal engine operation. Verify that the complaint is not due to error of the operator.

  1. Narrow the probable cause. Consider the operator information, the conditions of operation, and the history of the engine.

  1. Perform a visual inspection. Inspect the following items:

    • Fuel supply

    • Oil level

    • Oil supply

    • Wiring

    • Connectors

Be sure to check the connectors. This is very important for problems that are intermittent. Refer to Troubleshooting, "Inspecting Electrical Connectors".

If these steps do not resolve the problem, refer to Table 1 for the procedure to troubleshoot the event code.

Trip Points for the "AVSpare Monitoring System"

The monitoring system determines the level of action that is taken by the ECM in response to a condition that can damage the engine. When any of these conditions occur, the appropriate event code will be generated.

Table 2 contains the parameters that are monitored and the appropriate event code(s) that can be generated for that parameter. Table 2 also contains the minimum and maximum ranges for the parameter and the default trip points for each parameter. The actual settings for each parameter can be viewed with AVSpare Electronic Technician (ET). The trip points for some of the parameters may be adjustable with Cat ET.

Table 2
Monitoring System Parameters    
Parameter     Action     Delay Time in Seconds     Trip Point     Default State    
Min Max Default     Min     Max     Default    
E096(1) High Fuel Pressure     Warning     N/A     N/A     8     N/A     N/A    
758 kPa (110 psi)    
On    
E172(1) High Air Filter Restriction     Warning     N/A     N/A     15     N/A     N/A    
7.5 kPa (1 psi)    
On    
E172(2) High Air Filter Restriction     Derate (1)     N/A     N/A     30     N/A     N/A    
7.5 kPa (1 psi)    
On    
E194(2) High Exhaust Temperature     Derate     N/A     N/A     N/A     N/A     N/A     Software dependent     On    
E265(3) User Defined Shutdown     Shutdown     N/A     N/A     N/A     N/A     N/A     On/Off        
E360(1) Low Engine Oil Pressure     Warning     N/A     N/A     8     N/A     N/A     Map dependent value (2).     On    
E360(3) Low Engine Oil Pressure     Derate (3)     N/A     N/A     4     N/A     N/A     Map dependent value (4).     On    
E361(1) High Engine Coolant Temperature     Warning     N/A     N/A     10     N/A     N/A    
110 °C (230 °F)    
On    
E361(2) High Engine Coolant Temperature     Derate (5)     N/A     N/A     10     N/A     N/A    
111 °C (232 °F)    
On    
E362(2) Engine Overspeed     Warning     N/A     N/A     .6     N/A     N/A     2500 rpm for the initial action and 2700 rpm for the secondary action     On    
E363(1) High Fuel Supply Temperature     Warning     N/A     N/A     30     N/A     N/A    
90 °C (194 °F)    
On    
E363(2) High Fuel Supply Temperature     Derate (6)     N/A     N/A     10     N/A     N/A    
91 °C (196 °F)    
On    
E390(1) Fuel Filter Restriction     Warning     N/A     N/A     3600     N/A     N/A     open     On    
E390(2) Fuel Filter Restriction     Derate (7)     N/A     N/A     14400     N/A     N/A     open     On    
E441(1) Idle Elevated to Increase Battery Voltage     Warning     N/A     N/A     N/A     N/A     N/A     Software dependent     On    
E539(1) High Intake Manifold Air Temperature     Warning     N/A     N/A     8     N/A     N/A    
82 °C (180 °F)    
On    
E539(2) High Intake Manifold Air Temperature     Derate (8)     N/A     N/A     8     N/A     N/A    
86 °C (187 °F)    
On    
( 1 ) The derate is 2 percent for every kPa over the trip point. The maximum derate is 10 percent.
( 2 ) Refer to Table 3.
( 3 ) The derate is 17.5 percent per second. The maximum derate is 35 percent.
( 4 ) Refer to Table 4.
( 5 ) The derate is 25 percent for every degree over the trip point. The maximum derate is 100 percent.
( 6 ) The derate is 12.5 percent for every degree over the trip point. The maximum derate is 25 percent.
( 7 ) The derate is 35 percent.
( 8 ) The derate is 3 percent for every degree over the trip point. The maximum derate is 20 percent.

Table 3
Warning Trip Points for Low Oil Pressure    
Engine RPM     Oil Pressure (kPag)    
0     0    
500     0    
1600     154    
2400     154    

Table 4
Derate Trip Points for Low Oil Pressure    
Engine RPM     Oil Pressure (kPag)    
0     0    
500     0    
1600     104    
2400     104    

Note: The hysteresis for the warning for low oil pressure and the derate for low oil pressure is 21kPag.

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