3054E and 3056E Industrial Engines and Engines for Caterpillar Built Machines Electronic Service Tools Caterpillar


Electronic Service Tools
`
3054E and 3056E Industrial Engines and Engines for Caterpillar Built Machines [RENR2417]
ELECTRICAL AND STARTING SYSTEM
TOOLS
3054E and 3056E Industrial Engines and Engines for Caterpillar Built Machines Electronic Service Tools
3054E and 3056E Industrial Engines and Engines for Caterpillar Built Machines Electronic Service Tool Will Not Communicate with ECM
1.1. Required Service Tools
2.2. Caterpillar Electronic Technician (Cat ET)
3.3. Connecting Cat ET and the Communication Adapter II
4.3. Communicating with the Wireless Communication Adapter
5.3. Support for Cat ET
6.1. Optional Service Tools

AVSpare Electronic Service Tools are designed to help the service technician with the diagnosis and repair of electronic engines. Several tools are available to assist the service technician.

Required Service Tools

Two short jumper wires are needed to check the continuity of some wiring harness circuits by shorting two adjacent terminals together in a connector. A long extension wire may also be needed to check the continuity of some wiring harness circuits.

AVSpare Electronic Technician (Cat ET)

Cat ET can display the following information:

  • Parameters

  • Event codes

  • Diagnostic codes

  • Engine configuration

Cat ET can be used by the technician to perform the following functions:

  • Diagnostic tests

  • Sensor calibrations

  • Flash programming

  • Set parameters

The following components are required to use Cat ET to service the engine.

Table 1
Required Electronic Service Tools for the Use of Cat ET 
Part Number  Description 
N/A  Required
IBM compatible PC with
266 MHz Pentium processor

64 MB of RAM
400 MB of available hard drive space
CD-ROM drive
3.5" 1.44 MB floppy disk drive
VGA monitor or display (800 x 600)
Microsoft® Windows 2000, XP, ME,
NT 4.0 (Service Pack 4), 98, or 95
RS232 port with 16550AF UART 
N/A  Recommended
IBM compatible PC with
450 MHz Pentium III processor

128 MB of RAM
1 GB of available hard drive space
40X speed CD-ROM drive or
8X speed DVD drive
3.5" 1.44 MB floppy disk drive
Super VGA monitor or display (800 x 600)
Microsoft® Windows 2000, XP, ME,
NT 4.0 (Service Pack 6), or 98
RS232 port with 16550AF UART 
JERD2124  "Electronic Technician Program" (Cat ET) 
JERD2129  "Data Subscription for All Engines and Machines" 
171-4400(1)
or
261-3363(2) 
Communication Adapter II Gp
or
Wireless Communication Adapter Gp 
(1) The 7X-1700 Communication Adapter Gp may also be used.
(2) Refer to Tool Operating Manual, "Using the 261-3363 Wireless Communication Adapter Gp" for information that relates to installation and the configuration.

Connecting Cat ET and the Communication Adapter II



Illustration 1g00647144
(1) Personal computer (PC)
(2) 160-0141 Adapter Cable (PC Serial)
(3) 171-4401 Communication Adapter II
(4) 207-6845 Adapter Cable Assembly

Note: Items (2), (3), and (4) are part of the 171-4400 Communication Adapter II Gp.

Use the following procedure to connect Cat ET and the Communication Adapter II.

  1. Turn the keyswitch to the OFF/RESET position. If the keyswitch is not placed in the OFF/RESET position, the engine may start.

  2. Connect cable (2) between the "COMPUTER" end of communication adapter (3) and the RS232 serial port of PC (1).

  3. Connect cable (4) between the "DATA LINK" end of communication adapter (3) and the diagnostic connector.

  4. Turn the keyswitch to the ON position. If Cat ET and the communication adapter do not communicate with the ECM, refer to Troubleshooting, "Electronic Service Tool Will Not Communicate With ECM".

Communicating with the Wireless Communication Adapter

Table 1 lists the optional hardware that is needed in order to connect Cat ET by using a wireless connection.



Illustration 2g01325358
(5) Personal computer (PC)
(6) 261-4867 Card (PCMCIA)
(7) 239-9955 Communication Radio Gp
(8) 259-3183 Data Link Cable As

Note: Items (6), (7), and (8) are part of the 261-3363 Wireless Communication Adapter Gp.

Use the following procedure in order to connect the wireless communication adapter for use with Cat ET.

  1. Remove the electrical power from the ECM.

  2. Ensure that the computer (5) has been correctly configured for the 261-4867 Card (PCMCIA). Verify that PC card (6) is installed in the computer's PCI expansion slot.

  3. Connect cable (8) between communication radio (7) and the diagnostic connector.

  4. Restore the electrical power to the ECM. If Cat ET and the communication radio do not communicate with the ECM, refer to troubleshooting without a diagnostic code Troubleshooting, "Electronic Service Tool Does Not Communicate".

Support for Cat ET

For authorization and ordering information, contact AVSpare Media and Product Information Logistics.

Phone (800) 566-7782(309) 266-0942

Fax (309) 494-1348(309) 494-1345

E-mail [email protected]

Hours 7:00 AM to 5:00 PM (CST)

If you are having problems with the software, you can contact the AVSpare Service Systems Support Center.

Phone (800) 765-0999(309) 675-4000

Fax (309) 675-4001

E-mail [email protected]

Hours 6:00 AM to 6:00 PM (CST)

Optional Service Tools

The following table contains service tools that may be helpful to service the engine, but these tools are not required.

Table 2
Optional Service Tools 
Part Number  Description 
198-4240
or
1U-5470 
Digital Pressure Indicator

Engine Pressure Gp 
4C-4075  Crimp Tool (4-10 AWG) 
4C-4911(1)  Battery Load Tester 
5P-7277  Voltage Tester 
6V-9130(2)  Temperature Adapter Gp 
8T-5319  Connector Tool Gp 
9S-9082  Engine Turning Tool 
(1) Refer to Special Instructions, SEHS9249, "Use of the 4C-4911 Battery Load Tester for 6, 8, and 12 Volt Lead Acid Batteries" and Special Instructions, SEHS7633, "Battery Test Procedure".
(2) Refer to Special Instructions, SEHS8382, "Use of the 6V-9130 Temperature Adapter Group".

Information System:

14H Motor Grader 3176C Engine Supplement Hood - Install
226 and 242 Skid Steer LoadersEngine Supplement Engine - Remove
2002/09/02 Parts for the Planetary for the A19 Auger Are Now Serviced {5904, 7000}
3054E Industrial Engine Fuel Injection Pump
Troubleshooting Failures of the Exhaust Tube on 3408E and 3412E Engines{1061}
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Engine Oil Cooler - Install
R2900 Load Haul Dump Remote Control Switch - If Equipped
2002/10/07 Changes to the Hood Assembly Improve Service Life {7155, 7251, 7267}
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Engine Oil Cooler - Remove
216 and 232 Skid Steer Loaders 3024 Engine Supplement Engine - Install
216 and 232 Skid Steer Loaders 3024 Engine Supplement Engine - Remove
216 and 232 Skid Steer Loaders 3024 Engine Supplement Muffler - Remove and Install
140H and 160H Motor Graders Engine Supplement Fuel Priming Pump - Remove and Install
R2900 Load Haul Dump Air Conditioning and Heating Control
140H and 160H Motor Graders Engine Supplement Muffler - Remove and Install
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Engine, Torque Converter, Transmission and Output Transfer Gears - Install
793C XQ Off-Highway Truck and 793C Off-Highway Truck Engine Supplement Radiator - Remove
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Hydraulic System Implement Cycle Time - Check
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Hydraulic System Pump Performance (Implement) - Test
TK711 Track Feller Buncher, TK721 Track Feller Buncher, TK722 Track Feller Buncher and TK732 Track Feller Buncher Machine Systems Stick
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Exhaust Manifold - Remove and Install
554 and 574 Forwarders Power Train Power Train Drive Loop Speed - Test and Adjust
PS-360B Paving Compactor Light Switches
140H and 160H Motor Graders Engine Supplement Engine Oil Filler - Remove and Install