Rear Axle, Differential and Final Drive - Remove
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16M Motor Grader Power Train
[KENR6019]
16M Motor Grader Power Train
Housing (Tandem) - Remove and Install
16M Motor Grader Power Train
Rear Axle, Differential and Final Drive - Install
POWER TRAIN
AXLE GP
120H and 135H Motor Graders Power Train
Duo-Cone Conventional Seals - Install
16M Motor Grader Power Train
Rear Axle, Differential and Final Drive - Disassemble
16M Motor Grader Power Train
Rear Axle, Differential and Final Drive - Assemble
16M Motor Grader Power Train
Rear Axle, Differential and Final Drive - Remove
16M Motor Grader Power Train
Rear Axle, Differential and Final Drive - Install
1.1. Removal Procedure
Removal Procedure
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 138-7576 | Link Bracket | 4 |
| B | 1U-9200 | Lever Puller Hoist | 1 |
| C | 1U-7505 | Hydraulic Jack | 1 |
| D | 138-7575 | Link Bracket | 4 |
| E | 6V-6146 | Load Leveling Beam | 1 |
| F | 1U-9744 | Floor Jack | 1 |
Start By:
- Remove the drive chains. Refer to Disassembly and Assembly, "Drive Chain - Remove".
- Remove the rear wheels and tires. Refer to Disassembly and Assembly, "Wheel and Tire (Rear) - Remove and Install".
- Remove the tandem housing. Refer to Disassembly and Assembly, "Housing (Tandem) - Remove and Install".
- Remove the bottom guard. Refer to Disassembly and Assembly, "Bottom Guard - Remove and Install".
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| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
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| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "AVSpare Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on AVSpare products. Dispose of all fluids according to local regulations and mandates. |
- Connect the steering frame lock. Refer to Operation and Maintenance Manual, "Steering Frame Lock".
- Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure - Release".
- Drain the rear axle oil into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Transmission and Differential Oil - Change".
- Position Tooling (C) under link (1). The weight of link (1) is approximately 75 kg (165 lb). Remove nut (2) and bolt (3). Remove pin (4) and lower link (1) to the ground. Repeat this step for the remaining link.
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| Illustration 1 | g01389812 |
- Remove tube assembly (5). Disconnect harness assembly (6). Remove tube assembly (7). Disconnect hose assembly (8). Remove hose (9). Remove tube assembly (10) .
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| Illustration 2 | g01389813 |
- Disconnect hose (11). Remove tube assembly (12). Disconnect hose assemblies (13). Remove lock valve (14) .
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| Illustration 3 | g01389821 |
- Disconnect hose assembly (15) .
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| Illustration 4 | g01389822 |
- Remove panel (16). Repeat this step for the opposite side of the engine enclosure.
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| Illustration 5 | g01389823 |
- Attach Tooling (D), Tooling (E), and two suitable lifting devices onto rear axle, differential, and final drive (17). The weight of rear axle, differential, and final drive (17) is approximately 1828 kg (4030 lb). Repeat this step for the opposite side of rear axle, differential, and final drive (17) .
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| Illustration 6 | g01389824 |
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| Illustration 7 | g01389825 |
- Position Tooling (F) under rear axle, differential, and final drive (17) in order to support the differential housing.
- Remove bolts (18). Repeat this step for the opposite side of the machine.
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| Illustration 8 | g01389828 |
- Remove bolts (19). Position bracket assembly (20) out of the way. Remove bolts (21). Repeat this step for the opposite side of the machine.
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| Illustration 9 | g01389829 |
- Remove rear axle, differential, and final drive (17) .
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| Illustration 10 | g01389835 |
- Remove bracket assembly (22) .
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| Illustration 11 | g01389836 |
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