16M Motor Grader Power Train Rear Axle, Differential and Final Drive - Install Caterpillar

Installation Procedure

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Illustration 1	g01389836

1. Install bracket assembly (22) .

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Illustration 2	g01389824

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Illustration 3	g01389825

2. Use Tooling (D) , Tooling (E) , Tooling (F) and two suitable lifting devices in order to position rear axle, differential, and final drive (17) . The weight of rear axle, differential, and final drive (17) is approximately 1828 kg (4030 lb).

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Illustration 4	g01389829

3. Apply Tooling (G) onto bolts (19) . Position bracket assembly (20) and install bolts (19) . Repeat this step for the opposite side of the machine.

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Illustration 5	g01389828

4. Apply Tooling (G) onto bolts (18) . Install bolts (18) . Repeat this step for the opposite side of the machine.

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Illustration 6	g01389840

5. Tighten bolts (21) and bolts (18) to a torque of 200 N·m (148 lb ft) in the sequence that is shown. Tighten bolts (21) and bolts (18) again to a torque of 900 ± 100 N·m (664 ± 74 lb ft).

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Illustration 7	g01389823

6. Install panel (16) . Repeat this step for the opposite side of the engine enclosure.

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Illustration 8	g01389822

7. Connect hose assembly (15) .

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Illustration 9	g01389821

8. Install lock valve (14) . Connect hose assemblies (13) . Install tube assembly (12) . Connect hose (11) .

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Illustration 10	g01389813

9. Install tube assembly (10) . Install hose (9) . Connect hose assembly (8) . Install tube assembly (7) . Connect harness assembly (6) . Install tube assembly (5) .

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Illustration 11	g01389812

10. Use Tooling (C) in order to raise link (1) . The weight of link (1) is approximately 75 kg (165 lb). Install pin (4) . Install bolt (3) and nut (2) . Repeat this step for the remaining link.

11. Repeat Step 1 through Step 10 for the opposite side of the machine.

12. Fill the rear axle. Refer to Operation and Maintenance Manual, "Transmission and Differential Oil - Change".

13. Separate the steering frame lock. Refer to Operation and Maintenance Manual, "Steering Frame Lock".

End By:

1. Install the bottom guard. Refer to Disassembly and Assembly, "Bottom Guard - Remove and Install".
2. Install the tandem housing. Refer to Disassembly and Assembly, "Housing (Tandem) - Remove and Install".
3. Install the rear wheels and tires. Refer to Disassembly and Assembly, "Wheel and Tire (Rear) - Remove and Install".
4. Install the drive chains. Refer to Disassembly and Assembly, "Drive Chain - Install".