587R Pipelayer Machine Systems Fuel Tank - Remove and Install Caterpillar


Fuel Tank - Remove and Install
`
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     189-0409     Shackle     2    


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "AVSpare Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on AVSpare products.

Dispose of all fluids according to local regulations and mandates.


  1. Drain the fuel tank into a suitable container for proper storage or disposal. Refer to Operation and Maintenance Manual, "Fuel - Drain".



    Illustration 1g01390952

  1. Use two people in order to remove plate assembly (1). The weight of plate assembly (1) is approximately 25 kg (55 lb). Remove plate assembly (1) .



    Illustration 2g01390954

  1. Move valve assembly (4) to the OFF position. Remove bolt (3). Disconnect hose assembly (2). .



    Illustration 3g01390955

  1. Disconnect hose assembly (5). Remove the clip (not shown).



    Illustration 4g01390957

  1. Attach Tooling (A) and a suitable lifting device onto fuel tank (6). The weight of fuel tank (6) is approximately 345 kg (760 lb).



    Illustration 5g01390958

  1. Remove bolts (7).

  1. Repeat Step 6 for the opposite side.

  1. Remove fuel tank (6) .

Installation Procedure

Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A     189-0409     Shackle     2    



    Illustration 6g01390957

  1. Attach Tooling (A) and a suitable lifting device onto fuel tank (6). The weight of fuel tank (6) is approximately 345 kg (760 lb). Install fuel tank (6) .



    Illustration 7g01390958

  1. Install bolts (7).

  1. Repeat Step 2 for the opposite side.



    Illustration 8g01390955

  1. Install the clip (not shown). Connect hose assembly (5).



    Illustration 9g01390954

  1. Connect hose assembly (2). Install bolt (3). Move valve (4) to the ON position.



    Illustration 10g01390952

  1. Use two people in order to install plate assembly (1). The weight of plate assembly (1) is approximately 25 kg (55 lb). Install plate assembly (1).

  1. Fill the fuel tank. Refer to Operation and Maintenance Manual, "Fuel - Fill ".

Information System:

24M Motor Grader Power Train Electronic Control System MID 027 - CID 0679 - FMI 05
C15 and C18 Generator Set Engines Expansion Tank - Remove and Install
24M Motor Grader Power Train Electronic Control System MID 027 - CID 0679 - FMI 03
C15 and C18 Generator Set Engines Fuel Cooler - Remove and Install
AP655D and BG655D Asphalt Pavers Propel System Pump Synchronization - Test and Adjust - Steel Track
AP655D and BG655D Asphalt Pavers Propel System Relief Valve (Charge) - Test and Adjust - Right Pump (Steel Track)
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Track (Rubber) - Remove and Install
AP655D and BG655D Asphalt Pavers Propel System Piston Pump Neutral - Test and Adjust - Left Propel Pump (Steel Track)
C4.4 (Mech) Industrial Engine Engine Valve Lash - Inspect/Adjust
R2900G Load Haul Dump Lifting and Tying Down the Machine
EquipmentManager Dealer Administrator Manual Manage Equipment Groups
CB14 Paving Compactor Machine Systems Final Drive Planetary (Drum Propel) - Install
AP655D and BG655D Asphalt Pavers Propel System Relief Valve (Charge) - Test and Adjust - Left Pump (Steel Track)
541 Track Feller Buncher, 551 Track Feller Buncher and 552 Track Feller Buncher Machine Systems Reversing Fan - Test
R2900G Load Haul Dump Safety Messages
R2900G Load Haul Dump Additional Messages
R2900G Load Haul Dump Engine Starting with Auxiliary Start Receptacle
R1700G Load Haul Dump Lifting and Tying Down the Machine
C4.4 and C6.6 Engines for Caterpillar Built Machines Indicator Lamps
AP655D and BG655D Asphalt Pavers Propel System Speed Sensor (Propel Motor) - Adjust - Steel Track Machine
3412E Engine for Caterpillar Built Machines Event Code List
AP655D and BG655D Asphalt Pavers Propel System Pressure Limiter Valve - Test and Adjust - Right Propel Pump (Steel Track)
2007/06/25 Recoil Seal Guard Prevents Leaks {4151}
770 and 772 Off-Highway Truck/Tractors Seat - Remove and Install