C15 and C18 Generator Set Engines Radiator Top Tank - Remove and Install - Jacket Water Heater Caterpillar


Radiator Top Tank - Remove and Install - Jacket Water Heater
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1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Start By:

  1. Remove the expansion tank. Refer to Disassembly and Assembly, "Expansion Tank - Remove and Install".

  2. Remove the other radiator top tank. Refer to Disassembly and Assembly, "Radiator Top Tank - Remove and Install".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


------ WARNING! ------

Personal injury can result from hot coolant, steam and alkali.

At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.

Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.

Cooling System Conditioner contains alkali. Avoid contact with skin and eyes.




    Illustration 1g01391928

  1. Remove hose (1) and bracket (2).


    Illustration 2g01391929

  2. Loosen clamp (3). Remove bolts (4) and radiator top tank (5).


    Illustration 3g01391932

  3. Remove seals (6).

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
P80 Rubber Lubricant 


    Illustration 4g01391932

  1. Apply Tooling (A) to seals (6). Install seals (6).


    Illustration 5g01391929

  2. Place radiator top tank (5) in position and install bolts (4). Tighten clamp (3).


    Illustration 6g01391928

  3. Install bracket (2) and hose (1).

    Note: Install the expansion tank prior to the other radiator top tank.

End By:

  1. Install the expansion tank. Refer to Disassembly and Assembly, "Expansion Tank - Remove and Install".

  2. Install the other radiator top tank. Refer to Disassembly and Assembly, "Radiator Top Tank - Remove and Install".

Information System:

C15 and C18 Generator Set Engines Radiator Bottom Tank - Remove and Install - Jacket Water Heater
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