C6.6 Engines for Caterpillar Built Machines Flywheel - Install Caterpillar


Flywheel - Install
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C6.6 Engines for Caterpillar Built Machines [KENR6081]
BASIC ENGINE
FLYWHEEL GP
C6.6 Engines for Caterpillar Built Machines Flywheel - Remove
C6.6 Engines for Caterpillar Built Machines Flywheel - Install
1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     -     Guide Stud
(1/2 inch - UNF by 4 inch)    
2    


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 1g01336671

    Typical example

    ------ WARNING! ------

    Always wear protective gloves when handling parts that have been heated.

    ----------------------

  1. If the flywheel ring gear was removed, follow Steps 1.a through 1.c in order to install ring gear (5) to flywheel (1) .

    1. Identify the orientation of teeth (6) on new ring gear (5) .

      Note: The chamfered side of ring gear teeth (6) must face toward the starting motor when the flywheel is installed. This will ensure the correct engagement of the starting motor.

    1. Heat flywheel ring gear (5) in an oven to a maximum temperature of 250 °C (482 °F) prior to installation.

      Note: Do not use a torch to heat the ring gear.

    1. Ensure that the orientation of ring gear (5) is correct and quickly install the ring gear onto flywheel (1) .

  1. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove".



    Illustration 2g01336668

    Typical example

  1. Install a suitable lifting device on flywheel (1) . The flywheel can weigh 71 kg (156 lb).

  1. Install Tooling (A) in position (X) on the crankshaft.

  1. Use the lifting device to position flywheel (1) onto Tooling (A) .

  1. If necessary, install pilot bearing (3) and bolts (2) to flywheel (1) .

  1. Install bolts (4) to flywheel (1) .

  1. Remove Tooling (A) and install remaining bolts (4) to flywheel (1) .

  1. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) and (4) to a torque of 140 N·m (103 lb ft).

  1. Remove the lifting device from flywheel (1) .

  1. Check the run out of the flywheel. Refer to Systems Operation, Testing and Adjusting, "Flywheel - Inspect" for further information.

End By: Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".

Information System:

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C6.6 Engines for Caterpillar Built Machines Engine Oil Cooler - Remove - Engine Oil Cooler with a High Mounted Filter Base
C6.6 Engines for Caterpillar Built Machines Crankshaft Rear Seal - Remove
C6.6 Engines for Caterpillar Built Machines Crankshaft Rear Seal - Install
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