C6.6 Engines for Caterpillar Built Machines Engine Oil Pan - Install - Cast Iron Oil Pan Caterpillar


Engine Oil Pan - Install - Cast Iron Oil Pan
`
1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
194-3536  T40 Torx Socket 
Loctite 5900 
6V-6640  Sealant 
Straight Edge 

Note: In order to install a cast iron oil pan, the engine must be removed from the application.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Dispose of all fluids according to local regulations and mandates.


  1. Ensure that the joint face of the cylinder block is clean and free from damage. Inspect the studs in the cylinder block for damage. If necessary, replace the studs.

  2. Ensure that the engine oil pan is clean and free from damage.


    Illustration 1g01340933
    Typical example

  3. Apply a bead of Tooling (C) to positions (Y).


    Illustration 2g01340934

  4. Align a new joint (4) with the studs and install the joint to the cylinder block.

  5. Attach a suitable lifting device to the engine oil pan (7). The engine oil pan can weigh 100 kg (220 lb).

  6. Use the lifting device to align the engine oil pan (7) with the studs . Install the engine oil pan to the cylinder block.

  7. Install bolts (8) and (9), nuts (10) and the torx screws (11) finger tight.

  8. Align the rear face of the engine oil pan to the rear face of the cylinder block. Use Tooling (E) and a feeler gauge in order to check the alignment between the engine oil pan and the cylinder block.


    Illustration 3g01399279
    Typical example

  9. Tighten bolts (8) and (9), and nuts (10) to a torque of 22 N·m (16 lb ft). Use Tooling (A) in order to tighten torx screws (11) to a torque of 22 N·m (16 lb ft). Tighten the fasteners in the sequence that is shown in Illustration 3.

  10. Install a new O-ring seal (6) to drain plug (5). Install drain plug (5) to engine oil pan (7). Tighten the drain plug to a torque of 34 N·m (25 lb ft).


    Illustration 4g01340605

  11. If necessary, follow Steps 11 through 11.c in order to install the assembly of the dipstick tube.

    1. Install a new seal (3) to tube assembly (2).

    2. Apply Tooling (D) to nut (1). Install the tube assembly to the engine oil pan.

      Note: Ensure that the orientation of the tube assembly is correct.

    3. Tighten the nut to a torque of 18 N·m (13 lb ft). Install the dipstick.

      Note: After the engine has been installed, ensure that the engine oil pan is filled with lubricating oil to the correct level. Refer to Operation and Maintenance Manual, "Oil Filter Change" for the correct procedure.

Information System:

C6.6 Engines for Caterpillar Built Machines Engine Oil Pan - Install - Aluminum Oil Pan
C6.6 Engines for Caterpillar Built Machines Engine Oil Pan - Remove - Aluminum Oil Pan
C6.6 Engines for Caterpillar Built Machines Engine Oil Pan - Remove - Cast Iron Oil Pan
C6.6 Engines for Caterpillar Built Machines Camshaft Bearings - Remove and Install
C6.6 Engines for Caterpillar Built Machines Camshaft Gear - Remove and Install
C6.6 Engines for Caterpillar Built Machines Camshaft - Remove and Install
C6.6 Engines for Caterpillar Built Machines Lifter Group - Remove and Install
C6.6 Engines for Caterpillar Built Machines Cylinder Head - Install
C6.6 Engines for Caterpillar Built Machines Cylinder Head - Remove
C6.6 Engines for Caterpillar Built Machines Rocker Shaft and Pushrod - Install
C6.6 Engines for Caterpillar Built Machines Rocker Shaft - Assemble
C6.6 Engines for Caterpillar Built Machines Rocker Shaft - Disassemble
C6.6 Engines for Caterpillar Built Machines Engine Oil Pan Plate - Remove and Install - Aluminum Oil Pan
C6.6 Engines for Caterpillar Built Machines Piston Cooling Jets - Remove and Install
C6.6 Engines for Caterpillar Built Machines Pistons and Connecting Rods - Remove
C6.6 Engines for Caterpillar Built Machines Pistons and Connecting Rods - Disassemble
C6.6 Engines for Caterpillar Built Machines Pistons and Connecting Rods - Assemble
C6.6 Engines for Caterpillar Built Machines Pistons and Connecting Rods - Install
C6.6 Engines for Caterpillar Built Machines Connecting Rod Bearings - Remove - Connecting rods in position
C6.6 Engines for Caterpillar Built Machines Connecting Rod Bearings - Install - Connecting rods in position
C6.6 Engines for Caterpillar Built Machines Crankshaft Main Bearings - Remove and Install - Crankshaft in position
C6.6 Engines for Caterpillar Built Machines Crankshaft - Remove
C6.6 Engines for Caterpillar Built Machines Crankshaft - Install
C6.6 Engines for Caterpillar Built Machines Crankshaft Timing Ring - Remove and Install