3524B Engine for Caterpillar Built Machines Exhaust Manifold - Remove and Install Caterpillar


Exhaust Manifold - Remove and Install
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3524B Engine for Caterpillar Built Machines [RENR2276]
AIR INLET AND EXHAUST SYSTEM
MANIFOLD GP-EXHAUST
3524B Engine for Caterpillar Built Machines Exhaust Manifold - Remove and Install
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Start By:

  1. Remove the air inlet manifold. Refer to Disassembly and Assembly, "Air Inlet Manifold - Remove and Install".


    Illustration 1g00912826

  1. Attach a suitable lifting device to exhaust manifold (1).


    Illustration 2g00912827

  2. Disconnect temperature sensor (2) from exhaust manifold (1). Remove bolts (3) in order to remove exhaust manifold (1) and the gaskets. The weight of exhaust manifold (1) is approximately 125 kg (275 lb).

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
4C-5599  Anti-Seize Compound 


    Illustration 3g00912826

  1. Apply Tooling (A) to all bearing surfaces of exhaust manifold (1).

  2. Attach a suitable lifting device to exhaust manifold (1) and position exhaust manifold (1) and the gaskets to the engine. The weight of exhaust manifold (1) is approximately 125 kg (275 lb).


    Illustration 4g00912827

  3. Apply Tooling (A) to threads on temperature sensor (2) and the threads on bolts (3).

  4. Install bolts (3). Tighten bolts (3) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).

  5. Connect temperature sensor (2) to exhaust manifold (1). Tighten temperature sensor (2) to a torque of 20 ± 3 N·m (15 ± 2 lb ft).

End By:

  1. Install the air inlet manifold. Refer to Disassembly and Assembly, "Air Inlet Manifold - Remove and Install".

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