226 and 242 Skid Steer Loaders Power Train Axle - Install Caterpillar


Axle - Install
`
1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     159-3337     Chain Tension Adjuster     1    
B     8T-9022     Silicone Gasket     1    

Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.




    Illustration 1g00577375

  1. The front axle assemblies and the rear axle assemblies are driven by different drive chains. The drive chains are installed on Drive Sprocket (B) and Drive Sprocket (D). The drive sprockets are mounted on the drive shaft of the hydrostatic piston motor. The two drive sprockets are the same component. The drive sprocket on the hydrostatic piston motor has sprocket drives on different planes. The drive sprockets on the front and rear axles are the same component. The sprockets on the front and rear axles are mounted at 180 degrees of opposite direction. Note that Sprocket (A) is in line with Drive Sprocket (D) and that Sprocket (C) is in line with Drive Sprocket (B). The drive sprockets are installed in a manner that will allow the drive chains to turn in a straight line. If any of the sprockets are installed incorrectly the drive chains can not be installed properly. Note the orientation of all of Drive Sprocket (B) and Drive Sprocket (D). Note the orientation of Sprocket (A) and Sprocket (C) on the axles. Mark all components prior to any removal for repair or replacement.



    Illustration 2g00688051

  1. Install O-ring seal (18) .



    Illustration 3g00912874

  1. Install axle assembly (17). The weight of the axle assembly is approximately 37 kg (82 lb).

  1. Install nuts (16) hand tight.



    Illustration 4g00913026



    Illustration 5g00688008

    Note: Be sure that the drive sprockets are facing the proper direction in order for the drive chains to turn in a straight line.

  1. Install chain assembly (15). Install sprocket (14) .

  1. Install washer (13). Install bolt (12) .



    Illustration 6g00912914

  1. Use Tooling (B) to apply a continuous bead around the access holes in the machine frame. Install plate (11). Install bolts (10) .



    Illustration 7g00912873

  1. Install plate (9). Install plate (8). Install screws (7) .

  1. Adjust the drive chain tension. Refer to Disassembly and Assembly, "Chain (Drive) - Adjust".

  1. Refill the drive chain oil. Refer to Operation and Maintenance Manual, SEBU7468, "Drive Chain Case Oil - Change".



    Illustration 8g00687364

  1. Position governor cable (3) .

  1. Install nut (2) .

  1. Tighten the nut (1) .

  1. Repeat Steps 2 through 13 for the other axles.
,

End By:

  1. Install the tire and rim. Refer to Disassembly and Assembly, "Tire and Rim - Remove and Install".
  2. Lower the cab. Refer to Disassembly and AssemblyRENR4838, "Cab - Tilt".

Information System:

226 and 242 Skid Steer Loaders Power Train Axle - Assemble
226 and 242 Skid Steer Loaders Power Train Axle - Disassemble
226 and 242 Skid Steer Loaders Power Train Axle - Remove
814F Wheel Tractor, 815F Soil Compactor and 816F Landfill Compactor Machine Systems Cab - Remove
226 and 242 Skid Steer Loaders Power Train Tire and Rim - Remove and Install
226 and 242 Skid Steer Loaders Power Train Solenoid Valve and Mounting (Parking Brake) - Remove and Install
3524B Engine for Caterpillar Built Machines Vibration Damper - Remove and Install
R1600G Load Haul Dump Hydraulic System Relief Valve (Line) - Test and Adjust
R1600G Load Haul Dump Hydraulic System Relief Valve (Main) - Test and Adjust
R1600G Load Haul Dump Steering System Neutralizer Valve (Implement and Steering) - Test and Adjust
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Operational Checks (Brake, Hydraulic Fan System)
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Operational Checks (Power Train)
814F Wheel Tractor, 815F Soil Compactor and 816F Landfill Compactor Machine Systems Hydraulic Tank - Disassemble
814F Wheel Tractor, 815F Soil Compactor and 816F Landfill Compactor Machine Systems Hydraulic Tank - Assemble
814F Wheel Tractor, 815F Soil Compactor and 816F Landfill Compactor Machine Systems Cab - Install
D350E Series II and D400E Series II Articulated Trucks Power Train Solenoid Valve (Lockup Clutch)
789C Off-Highway Truck Steering System Steering Accumulator - Test and Charge
120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders Air System and Brakes Introduction
3524B Engine for Caterpillar Built Machines Fuel Priming Pump - Remove and Install
120H and 135H Motor Graders Machine Systems Fan and Gear Motor (Hydraulic Fan) - Install
R2900 Load Haul Dump Fire Extinguisher Location
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Transmission
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Differential and Final Drive
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Torque Converter