216 and 232 Skid Steer Loaders 3024 Engine Supplement Radiator and Hydraulic Oil Cooler - Install Caterpillar

Installation Procedure

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Illustration 1	g00911432

1. Apply Tooling (B) to fitting (28), elbow (27), and fitting (26). Install fitting (28). Install elbow (27). Install fitting (26) .

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Illustration 2	g00911430

2. Apply Tooling (B) to fitting (25), fitting (24), and sight glass (23). Install fitting (25). Install fitting (24). Install sight glass (23) .

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Illustration 3	g00911429

3. Position the radiator and connect the radiator frame. Install bolts (22) .

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Illustration 4	g00911428

4. Install bolts (21) .

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Illustration 5	g00911424

5. Install bolts (20). Torque bolts (20) to 30 ± 7 N·m (22 ± 5 lb ft). Install bolts (19). Connect hose assembly (18) .

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Illustration 6	g00911422

6. Install bolts (17). Torque bolts (17) to 30 ± 7 N·m (22 ± 5 lb ft). Install bolts (16) .

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Illustration 7	g00911318

7. Attach a suitable lifting device and Tooling (A) to the radiator assembly. Install the radiator assembly. The weight of the radiator assembly is approximately 48 kg (105 lb).

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Illustration 8	g00911320

8. Install pin (14). Install cotter (13) .

9. Repeat Step 8 for the other side.

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Illustration 9	g00911317

10. Install strut (12). Install clip (11). Remove Tooling (A) .

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Illustration 10	g00911306

11. Connect hose (10). Tighten clamp (9) .

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Illustration 11	g00911234

12. Connect hose assemblies (8). Connect hoses (7). Tighten clamps (6). Connect tube assemblies (5) .

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Illustration 12	g00911228

13. Connect the hose. Tighten clamp (4). Install strut (3). Install clip (2) .

14. Fill the radiator with coolant. Refer to the Operation and Maintenance Manual, SEBU7468, "Cooling System Coolant (ELC) - Change".

15. Check the hydraulic oil level. If the hydraulic oil level is low, add hydraulic oil to the hydraulic tank. Refer to the Operation and Maintenance Manual, SEBU7468, "Hydraulic System Oil Level - Check".

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Illustration 13	g00911221

16. Install pin (1) .