226 and 242 Skid Steer LoadersEngine Supplement Engine - Remove Caterpillar


Engine - Remove
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1.1. Removal Procedure

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     FT-2741     Chain Assembly     1    

Start By:

  1. Remove the radiator and hydraulic oil cooler. Refer to Disassembly and Assembly, "Radiator and Hydraulic Oil Cooler".
  2. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
  3. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".
  4. Remove the starter. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".
  5. Remove the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".
  6. Tilt the cab. Refer to Disassembly and Assembly, "Cab Tilt".

------ WARNING! ------

Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately.

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Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.

  1. Support the piston pump with a suitable device. The weight of the pump is approximately 59 kg (130 lb).



    Illustration 1g00916764

  1. Remove bolts (1) .



    Illustration 2g00916765

    Note: The piston pump is removed for photographic purposes.

  1. Disconnect harness assembly (2). Remove bolt (3) .



    Illustration 3g00915148

  1. Loosen nut (4). Remove clip (7). Position governor cable (6) out of the way. Disconnect hose assemblies (5) .



    Illustration 4g00915151

  1. Disconnect harness assembly (8). Disconnect wire (9) .



    Illustration 5g00915152

  1. Remove nut (11). Disconnect wire (10). Remove cable straps (12) .



    Illustration 6g00915545

  1. Loosen clamp (13). Disconnect hose (14). Disconnect harness assembly (15) .



    Illustration 7g00915153

  1. Remove cable strap (16) .



    Illustration 8g00916766

  1. Remove bolt (18). Release hose (17) .



    Illustration 9g00916767

  1. Attach Tooling (A) to the engine.



    Illustration 10g00915585

  1. Remove bolts (19). Remove nut (21). Remove mount (20) .



    Illustration 11g00915595



    Illustration 12g00915596

  1. Remove nut (23). Release hose (22). Remove bolts (24). Remove the engine. The weight of the engine is approximately 250 kg (550 lb).

Information System:

2002/09/02 Parts for the Planetary for the A19 Auger Are Now Serviced {5904, 7000}
3054E Industrial Engine Fuel Injection Pump
Troubleshooting Failures of the Exhaust Tube on 3408E and 3412E Engines{1061}
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Engine Oil Cooler - Install
R2900 Load Haul Dump Remote Control Switch - If Equipped
2002/10/07 Changes to the Hood Assembly Improve Service Life {7155, 7251, 7267}
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Engine Oil Cooler - Remove
216 and 232 Skid Steer Loaders 3024 Engine Supplement Engine - Install
216 and 232 Skid Steer Loaders 3024 Engine Supplement Engine - Remove
216 and 232 Skid Steer Loaders 3024 Engine Supplement Muffler - Remove and Install
R2900 Load Haul Dump Light Switches
R2900 Load Haul Dump Indicators
14H Motor Grader 3176C Engine Supplement Hood - Install
3054E and 3056E Industrial Engines and Engines for Caterpillar Built Machines Electronic Service Tools
140H and 160H Motor Graders Engine Supplement Fuel Priming Pump - Remove and Install
R2900 Load Haul Dump Air Conditioning and Heating Control
140H and 160H Motor Graders Engine Supplement Muffler - Remove and Install
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Engine, Torque Converter, Transmission and Output Transfer Gears - Install
793C XQ Off-Highway Truck and 793C Off-Highway Truck Engine Supplement Radiator - Remove
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Hydraulic System Implement Cycle Time - Check
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Hydraulic System Pump Performance (Implement) - Test
TK711 Track Feller Buncher, TK721 Track Feller Buncher, TK722 Track Feller Buncher and TK732 Track Feller Buncher Machine Systems Stick
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Exhaust Manifold - Remove and Install
554 and 574 Forwarders Power Train Power Train Drive Loop Speed - Test and Adjust