3500 and 3500B High Displacement Engines for Caterpillar Built Machines Exhaust Manifold - Remove and Install Caterpillar


Exhaust Manifold - Remove and Install
`
3500 and 3500B High Displacement Engines for Caterpillar Built Machines [SENR1126]
AIR INLET AND EXHAUST SYSTEM
MANIFOLD GP-EXHAUST
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Exhaust Manifold - Remove and Install
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Start By:

  1. Remove the after cooler. Refer to Disassembly and Assembly, "After Cooler - Remove and Install".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.


Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.

  1. Drain the coolant into a suitable container for storage or disposal. Refer to the Operation and Maintenance Manual.



    Illustration 1g00915389

  1. Disconnect tube assembly (1) .



    Illustration 2g00915391

  1. Disconnect elbow (2) . Disconnect tube assemblies (3) on both turbochargers.



    Illustration 3g01213959

  1. Disconnect harness assembly (4) .

  1. Remove clamp (5) .

  1. Remove cable straps (6) on the harness assembly for sender (7) .



    Illustration 4g00915412

  1. Remove sender (8) from manifold (9) .



    Illustration 5g00915416

    Typical Example

  1. Attach a suitable lifting device to manifold (9) .



    Illustration 6g00915418

  1. Remove bolts (10) from manifold (9) .

  1. Remove manifold (9) . The weight of manifold (9) is approximately 227 kg (500 lb).

Installation Procedure




    Illustration 7g00915416

    Typical Example

  1. Attach a suitable lifting device to manifold (9) and place manifold (9) into position. The weight of manifold (9) is approximately 227 kg (500 lb).



    Illustration 8g00915418

  1. Install bolts (10) into manifold (9) .



    Illustration 9g00915412

  1. Install sender (8) into manifold (9) .



    Illustration 10g01213959

  1. Connect harness assembly (4) .

  1. Install clamp (5) on the sender.

  1. Install cable straps (6) onto the harness assembly for sender (7) .



    Illustration 11g00915391

  1. Connect tube assemblies (3) on both turbochargers. Connect elbow (2) .



    Illustration 12g00915389

  1. Connect tube assembly (1) .

  1. Fill with coolant. Refer to the Operation and Maintenance Manual.

End By: Install the aftercooler. Refer to Disassembly and Assembly, "Aftercooler - Remove and Install".

Information System:

TK711 Track Feller Buncher, TK721 Track Feller Buncher, TK722 Track Feller Buncher and TK732 Track Feller Buncher Machine Systems Stick
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Hydraulic System Pump Performance (Implement) - Test
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Hydraulic System Implement Cycle Time - Check
793C XQ Off-Highway Truck and 793C Off-Highway Truck Engine Supplement Radiator - Remove
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Engine, Torque Converter, Transmission and Output Transfer Gears - Install
140H and 160H Motor Graders Engine Supplement Muffler - Remove and Install
R2900 Load Haul Dump Air Conditioning and Heating Control
140H and 160H Motor Graders Engine Supplement Fuel Priming Pump - Remove and Install
3054E and 3056E Industrial Engines and Engines for Caterpillar Built Machines Electronic Service Tools
14H Motor Grader 3176C Engine Supplement Hood - Install
226 and 242 Skid Steer LoadersEngine Supplement Engine - Remove
2002/09/02 Parts for the Planetary for the A19 Auger Are Now Serviced {5904, 7000}
554 and 574 Forwarders Power Train Power Train Drive Loop Speed - Test and Adjust
PS-360B Paving Compactor Light Switches
140H and 160H Motor Graders Engine Supplement Engine Oil Filler - Remove and Install
776D, 777D and 777D HAA Off-Highway Truck/Tractors Air System and Brakes Brake Oil Overheating Troubleshooting
793C Off-Highway Truck Machine Systems Ladder - Remove and Install
776D, 777D and 777D HAA Off-Highway Truck/Tractors Power Train Electronic Control (Body Up or Down Sensor)
574B Forwarder Power Train Power Train Drive Loop Speed - Test and Adjust
3054E Industrial Engine Crankshaft - Steel Crankshaft
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill CompactorEngine Supplement Engine to Torque Converter, Transmission, Output Transfer Gears - Connect
793C XQ Off-Highway Truck and 793C Off-Highway Truck Engine Supplement Muffler - Remove
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Hydraulic System Tilt Cylinder - Isolation and Drift Check - Integrated Toolcarrier
793C XQ Off-Highway Truck and 793C Off-Highway Truck Engine Supplement Muffler - Install