3500 and 3500B High Displacement Engines for Caterpillar Built Machines Auxiliary Water Pump - Remove Caterpillar


Auxiliary Water Pump - Remove
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1.1. Removal Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7573  Link Bracket 
187-2718  Filter Wrench Assembly 
ZZ  2P-9697  Plug 
6J-7366 Flared Cap 
5P-2909 Plug 
8S-4951 Cap 


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

  1. Drain the coolant from the auxiliary system. Refer to the Operation and Maintenance Manual.


    Illustration 1g00916981

  2. Remove bolts and remove tube assembly (1).


    Illustration 2g00916983

  3. Remove one oil filter (2) with Tooling (B).


    Illustration 3g00916986

  4. Disconnect hose assembly (3).


    Illustration 4g00916990

  5. Disconnect hose assembly (4).


    Illustration 5g01052312

  6. Remove bolts (5) and remove housing (6).


    Illustration 6g00916995

  7. Loosen nut (7).


    Illustration 7g01050610

  8. Attach Tooling (A) and a suitable lifting device to the auxiliary water pump.


    Illustration 8g01050612

  9. Remove bolts (8) and remove auxiliary water pump (9) with Tooling (A). The weight of the auxiliary water pump is approximately 27 kg (60 lb).

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