140H and 160H Motor Graders Engine Supplement Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install Caterpillar


Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install
`
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     185-3630     Strap Wrench As     1    
ZZ     6V-9508     Face Seal Plug     1    
6V-9829 Cap As     1    
6V-9507 Face Seal Plug     1    
6V-9828 Cap As     1    

Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "AVSpare Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on AVSpare products.

Dispose of all fluids according to local regulations and mandates.





    Illustration 1g00917929

  1. Use Tooling (A) in order to remove fuel filter (5). Refer to Operation and Maintenance Manual, "Fuel System Secondary Filter - Replace" for the correct procedure.

  1. Remove bolts (4). Remove fuel priming pump (2) and the adapter.

  1. Disconnect harness assemblies (1) .

  1. Disconnect hose assemblies (3) .



    Illustration 2g00917935

  1. Remove bolts (6) and remove fuel filter base (7) .

Installation Procedure

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.




    Illustration 3g00917935

  1. Install fuel filter base (7) and install bolts (6) .



    Illustration 4g00917929

  1. Connect hose assemblies (3) .

  1. Connect harness assemblies (1) .

  1. Install fuel priming pump (2) and the adapter. Install bolts (4) .

  1. Install fuel filter (5). Refer to Operation and Maintenance Manual, "Fuel System Secondary Filter - Replace" for the correct procedure.

Information System:

950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Hydraulic System Lift Kickout - Adjust - Integrated Toolcarrier
12H Motor Grader Engine Supplement Refrigerant Condenser - Remove and Install
D350E Series II and D400E Series II Articulated Trucks Power Train Rear Drive Shaft
120H and 135H Motor Graders Machine Systems Bank Valve - Disassemble - Bank Valve with Hydraulic Detent
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Air Compressor - Remove and Install
2002/11/18 A New Drum Propel Motor and Final Drive Is Now Used on Certain Vibratory Soil Compactors {4351, 6605}
R2900 Load Haul Dump Loading, Hauling and Dumping
R2900 Load Haul Dump Operating Technique Information
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Water Pump - Install
R2900 Load Haul Dump Engine and Machine Warm-Up
R2900 Load Haul Dump Engine Starting with Auxiliary Start Receptacle
140H and 160H Motor Graders Engine Supplement Refrigerant Compressor - Remove and Install
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Hydraulic System Work Tool Positioner - Adjust - Integrated Toolcarrier
550, 570 and 580 Wheel Harvesters Safety Messages
550, 570 and 580 Wheel Harvesters Specifications
D350E Series II and D400E Series II Articulated Trucks Power Train Selector and Pressure Control Valve
RM-350B Road Reclaimer/Soil Stabilizer Machine Systems Hydraulic Cylinder (Front Steering) - Remove and Install
550, 570 and 580 Wheel Harvesters Maintenance Interval Schedule
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Transmission Oil Cooler - Remove and Install
3524B Engine for Caterpillar Built Machines Bearing Clearance - Check
320B, 320B L and 320B N Excavators Reference Material
R2900 Load Haul Dump Bucket Loading Hauling Units
CB-534D and CB-564D Asphalt Compactors Belts - Inspect/Adjust/Replace
R2900 Load Haul Dump Stopping the Machine