New Installation Sleeves for the Transmission Clutches Are Now Available {0720, 3030, 3155}
`
2007/07/09
[SEPD0896]
POWER TRAIN
TOOLS
2007/07/09
New Installation Sleeves for the Transmission Clutches Are Now Available {0720, 3030, 3155}
- Landfill Compactor:
- 826GSeries II (S/N: AYH1-UP)
- Soil Compactor:
- 825GSeries II (S/N: AXB1-UP)
- Wheel Dozer:
- 824GSeries II (S/N: AWW1-UP)
- Wheel Loader:
- 980GSeries II (S/N: AXG1-UP; AWH1-UP; AYT1-UP)
- Load Haul Dump:
- R2900G (S/N: GLK1-UP; JLK1-UP)
- Motor Grader:
- 24H (S/N: 7KK1-UP)
- Track-Type Tractor:
- D10R (S/N: 3KR1-UP; AKT1-UP)
- Underground Articulated Truck:
- AD30 100GA (S/N: CXR1-UP)
- 826G (S/N: 7LN1-UP)
- 826H (S/N: AWF1-UP)
- 836G (S/N: BRL1-UP; 7MZ1-UP)
- 836H (S/N: BXD1-UP)
- 825G (S/N: 6RN1-UP)
- 825H (S/N: AZW1-UP)
- 824G (S/N: 4SN1-UP)
- 824H (S/N: ASX1-UP)
- 834G (S/N: BPC1-UP; 6GZ1-UP)
- 834H (S/N: BTX1-UP)
- 980G (S/N: 9CM1-UP; 2KR1-UP; 2SR1-UP)
- 980H (S/N: JMS1-UP)
- 988G (S/N: BNH1-UP; 2TW1-UP)
- 988H (S/N: BXY1-UP)
- D10T (S/N: RJG1-UP)
- D9R PS STD (S/N: JJB1-UP)
- D9R DS PS (S/N: ABK1-UP)
- D9R (S/N: ACL1-UP; 7TL1-UP; 8BL1-UP; WDM1-UP)
- D9T (S/N: RJS1-UP)
- AD30 (S/N: DXR1-UP)
New installation sleeves for the transmission clutches are now available. Refer to Table 1 below for the correct sleeve for the machine that is being serviced. Use the new sleeve in order to follow the procedure below.
Show/hide table
Dealer Service Tool     | Sales Model     |
305-3013 Piston Installation Sleeve     | 24H 824G 824G Series II 824H 834G 834H 825G 825G Series II 825H 826G 826G Series II 826H 836G 836H 980G 980G Series II 980H 988G 988H R2900G AD30     |
306-4092 Piston Installation Sleeve     | D9R D9T     |
306-4093 Piston Installation Sleeve     | D10R D10T     |
The Procedure for Installing the Piston Seal Assembly
Follow steps 1 through 6 for the correct assembly procedure.
- Place the piston on a flat work surface. The flange of the piston should be placed toward the work surface.
- Assemble the outer seal ring to the groove on the outer diameter of the piston.
- Assemble the inner seal ring to the groove on the inner diameter of the piston.
- Roll the seals with a dowel in order to seat the seals in the grooves.
Note: Be careful not to cut or pinch the seal on any of the slots in the piston.
- Lubricate the piston bore of the housing and lubricate the seals on the piston with clean transmission oil. Ensure that the chamfers on the housing and piston seals are covered with lubricant.
- Install the correct sleeve onto the housing. Refer to the tool operating manual.
- Install the piston into the housing. Ensure that the piston seals are not damaged during the assembly process.
Information System:
C6.6 Engines for Caterpillar Built Machines
Fuel Priming Pump - Remove and Install - Electric Fuel Priming Pump
AP655D and BG655D Asphalt Pavers Propel System
Piston Pump (Propel) - Steel Track Machine
24M Motor Grader Power Train
Transmission Lubrication
AP655D and BG655D Asphalt Pavers Propel System
Location of Hydraulic Components (Propel System) - Steel Track Machine
3412E Engine for Caterpillar Built Machines
Timing - Calibrate
AP655D and BG655D Asphalt Pavers Propel System
General Information (Propel System) - Steel Track Machine
C15 and C18 Generator Set Engines
Radiator Core - Remove and Install - Charge Air
3412E Engine for Caterpillar Built Machines
Pressure Sensor - Calibrate
AP655D and BG655D Asphalt Pavers Machine Systems
Hydraulic Schematic (Auxiliary Hydraulic System) - Steel Track Machine
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Control Manifold and Solenoid (Parking Brake) - Remove and Install
587R Pipelayer Machine Systems
Boom Winch Motor - Install
587R Pipelayer Machine Systems
Boom Winch Motor - Remove
AP600D, AP655D, BG600D and BG655D Asphalt Pavers
MID 082 - CID 0967 - FMI 02
AP600D, AP655D, BG600D and BG655D Asphalt Pavers
MID 156 - CID 0967 - FMI 02
AP600D, AP655D, BG600D and BG655D Asphalt Pavers
MID 157 - CID 0967 - FMI 02
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Idler Axle - Disassemble
160M and 160 Motor Grader Machine Systems
Bank Valve - Remove - Rear Frame
AP655D and BG655D Asphalt Pavers Propel System
Piston Motor (Propel) - Steel Track Machine
C15 and C18 Generator Set Engines
Radiator Top Tank - Remove and Install - Charge Air
2007/07/02
New Routing of Wiring Harness for Pressure Sensor {1408, 5057, 6543}
C15 and C18 Generator Set Engines
Radiator Bottom Tank - Remove and Install - Charge Air
2007/08/06
Radiator and Hydraulic Oil Coolers Have Been Improved {1351}
C4.4 and C6.6 Engines for Caterpillar Built Machines
Low Power/Poor or No Response to Throttle
C4.4 and C6.6 Engines for Caterpillar Built Machines
Diagnostic Code Cross Reference