- Load Haul Dump:
- R1300 (S/N: 6QW)
- R1600 (S/N: 9EW)
- R1700 (S/N: 4LZ)
- R1700G (S/N: 8XZ)
- R2900 (S/N: BAR; 5TW)
Reference: Service Magazine, SEPD0025, 02 July 1990, "Welding on Fuel and Hydraulic Tanks".
Reference: Maintenance Manual, RENR4700 (1DE0603), "Machine Repairs and Welding Procedures", "Safety".
Reference: Disassembly and Assembly, RENR4612 (9EL9611), "R1300 LHD Vehicle Systems", "Remove Hydraulic Oil Tank". This module is part of Service Manual, RENR4600 Volume 2.
Reference: Disassembly and Assembly, RENR4631 (9EP0571), "R1600 LHD Vehicle Systems", "Remove Hydraulic Oil Tank". This module is part of Service Manual, RENR4646 (9EP3159) Part B.
Reference: Disassembly and Assembly, RENR4562 (9EL2026), "R1700 LHD Vehicle Systems", "Remove Hydraulic Oil Tank". This module is part of Service Manual, RENR44586 (9EL4182) Part B.
Reference: Disassembly and Assembly, RENR4675 (9EP5405), "R1700G LHD Vehicle Systems", "Hydraulic Tank - Remove". This module is part of Service Manual, RENR4656 (9EP5386) Volume 2.
Reference: Disassembly and Assembly, RENR4582 (9EL3678), "R2900 LHD Vehicle Systems", "Remove Hydraulic Tank". This module is part of Service Manual, RENR4747 Part B.
Reference: Disassembly and Assembly, RENR4612 (9EL9611), "R1300 LHD Vehicle Systems", "Disassemble Hydraulic Oil Tank". This module is part of Service Manual, RENR4600 Volume 2.
Reference: Disassembly and Assembly, RENR4631 (9EP0571), "R1600 LHD Vehicle Systems", "Disassemble Hydraulic Oil Tank". This module is part of Service Manual, RENR4646 (9EP3159) Part B.
Reference: Disassembly and Assembly, RENR4562 (9EL2026), "R1700 LHD Vehicle Systems", "Disassemble Hydraulic Oil Tank". This module is part of Service Manual, RENR44586 (9EL4182) Part B.
Reference: Disassembly and Assembly, RENR4675 (9EP5405), "R1700G LHD Vehicle Systems", "Hydraulic Tank - Disassemble". This module is part of Service Manual, RENR4656 (9EP5386) Volume 2.
Reference: Disassembly and Assembly, RENR4582 (9EL3678), "R2900 LHD Vehicle Systems", "Disassemble Hydraulic Tank". This module is part of Service Manual, RENR4747 Part B.
Reference: Disassembly and Assembly, RENR4612 (9EL9611), "R1300 LHD Vehicle Systems", "Assemble Hydraulic Oil Tank". This module is part of Service Manual, RENR4600 Volume 2.
Reference: Disassembly and Assembly, RENR4631 (9EP0571), "R1600 LHD Vehicle Systems", "Assemble Hydraulic Oil Tank". This module is part of Service Manual, RENR4646 (9EP3159) Part B.
Reference: Disassembly and Assembly, RENR4562 (9EL2026), "R1700 LHD Vehicle Systems", "Assemble Hydraulic Oil Tank". This module is part of Service Manual, RENR44586 (9EL4182) Part B.
Reference: Disassembly and Assembly, RENR4675 (9EP5405), "R1700G LHD Vehicle Systems", "Hydraulic Tank - Assemble". This module is part of Service Manual, RENR4656 (9EP5386) Volume 2.
Reference: Disassembly and Assembly, RENR4582 (9EL3678), "R2900 LHD Vehicle Systems", "Assemble Hydraulic Tank". This module is part of Service Manual, RENR4747 Part B.
Reference: Disassembly and Assembly, RENR4612 (9EL9611), "R1300 LHD Vehicle Systems", "Install Hydraulic Oil Tank". This module is part of Service Manual, RENR4600 Volume 2.
Reference: Disassembly and Assembly, RENR4631 (9EP0571), "R1600 LHD Vehicle Systems", "Install Hydraulic Oil Tank". This module is part of Service Manual, RENR4646 (9EP3159) Part B.
Reference: Disassembly and Assembly, RENR4562 (9EL2026), "R1700 LHD Vehicle Systems", "Install Hydraulic Oil Tank". This module is part of Service Manual, RENR44586 (9EL4182) Part B.
Reference: Disassembly and Assembly, RENR4675 (9EP5405), "R1700G LHD Vehicle Systems", "Hydraulic Tank - Install". This module is part of Service Manual, RENR4656 (9EP5386) Volume 2.
Reference: Disassembly and Assembly, RENR4582 (9EL3678), "R2900 LHD Vehicle Systems", "Install Hydraulic Tank". This module is part of Service Manual, RENR4747 Part B.
A front mounted liquid level gauge for the hydraulic oil tank is available. The front mounted liquid level gauge has marked levels for different situations providing a more accurate method of checking the hydraulic tank oil level. The 132-6277 Liquid Level Gauge is adaptable to the following machines: R1300 (S/N: 6QW1-UP), R1600 (S/N: 9EW1-UP), R1700-127 and Up, R1700G (S/N: 8XZ1-UP), R2900-101 to 170 and R2900 (S/N: 5TW1-UP). Refer to the following Tables and the Illustrations for the machine that is being serviced.
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Personal injury or death can result from an explosion. Applying heat to a tank which has held flammable liquids, even when empty, can result in residual flammable liquid or vapor igniting with explosive force. Do Not weld or flame cut on any tank that has held flammable liquid without taking the proper precautions. Such as; filling the tank with either carbon dioxide or water. Read the article in the Service Magazine, July 2, 1990, "Welding On Fuel And Hydraulic Tanks". |
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R1300 Load Haul Dump Front Mounted Liquid Level Gauge Installation
Parts Needed     | |||
---|---|---|---|
Item     | Qty     | Part Number     | Description     |
4     | 2     | 9EP8879     | Boss     |
8     | 2     | 8F-3469     | O-Ring Seal     |
9     | 1     | 9EP9830     | Bracket As     |
10     | 2     | 9B-7237     | Bolt     |
11     | 2     | 6V-8801     | Nut     |
12     | 2     | 8T-4896     | Hard Washer     |
13     | 1     | 132-6277     | Liquid Level Gauge     |
Tools Needed     | ||
---|---|---|
Part Number     | Description     | Quantity     |
9EP9821     | Jig     | 1     |
9EP9822     | Jig     | 1     |
0S-1579     | Bolt     | 2     |
5P-8245     | Hard Washer     | 2     |
- Remove the hydraulic oil tank. Disassembly and Assembly, RENR4612 (9EL9611), "R1300 LHD Vehicle Systems", "Remove Hydraulic Oil Tank".
- Disassemble the hydraulic oil tank. Refer to Disassembly and Assembly, RENR4612 (9EL9611), "R1300 LHD Vehicle Systems", "Disassemble Hydraulic Oil Tank".
- Install 9EP9821 Jig (1) to the hydraulic oil tank.
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Illustration 1 | g00917131 |
View of the hydraulic oil tank modifications (1) 9EP9821 Jig (2) Drill two holes 7.5 mm (0.29 inch) (A) 50 mm (1.96 inch) (B) 100 mm (3.93 inch) (C) 330.20 mm (13.00 inch) |
- Using 9EP9821 Jig ( 1) as a guide drill two holes (2). Refer to Illustration 1.
- Remove 9EP9821 Jig (1) .
- Install two 9EP8879 Bosses (4) to 9EP9822 Jig (3) using the following parts: Two 5P-8245 Hard Washers (5) and two 0S-1579 Bolts (6) .
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Illustration 2 | g00917672 |
View of the hydraulic oil tank modification (W1) Fillet weld all around 6 mm (0.24 inch) in two places (3) 9EP9822 Jig (4) 9EP8879 Boss (5) 5P-8245 Hard Washer (6) 0S-1579 Bolt |
- Install the 9EP9822 Jig, complete, as an assembly to the hydraulic oil tank.
Note: Before attempting Step 8 refer to Maintenance Manual, RENR4700 (1DE0603), "Machine Repairs and Welding Procedures", "Safety" and Service Magazine, SEPD0025, 02 July 1990, "Welding on Fuel and Hydraulic Tanks".
- Weld 9EP8879 Bosses (4) to the hydraulic oil tank. Refer to Illustration 2.
- Remove 9EP9822 Jig (3) .
- Assemble the hydraulic oil tank. Refer to Disassembly and Assembly, RENR4612 (9EL9611), "R1300 LHD Vehicle Systems", "Assemble Hydraulic Oil Tank".
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Illustration 3 | g00917683 |
View of the new liquid level gauge installation (7) 121-7958 Bolt (8) 8F-3469 O-Ring Seal (9) 9EP9830 Bracket As (10) 9B-7237 Bolt (11) 6V-8801 Nut (12) 8T-4896 Hard Washer (13) 132-6277 Liquid Level Gauge (14) Hydraulic oil tank |
- Install hydraulic oil tank (14). Refer to Disassembly and Assembly, RENR4612 (9EL9611), "R1300 LHD Vehicle Systems", "Install Hydraulic Oil Tank".
- Install 9EP9830 Bracket (9) using the following parts: Two 9B-7237 Bolts (10), two 8T-4896 Hard Washers (12) and two 6V-8801 Nuts (11) .
- Install 132-6277 Liquid Level Gauge (13). Refer to Illustration 3.
R1600 Load Haul Dump Front Mounted Liquid Level Gauge Installation
Parts Needed     | |||
---|---|---|---|
Item     | Qty     | Part Number     | Description     |
4     | 2     | 9EP8879     | Boss     |
8     | 2     | 8F-3469     | O-Ring Seal     |
9     | 1     | 9EP9843     | Bracket     |
10     | 2     | 9B-7237     | Bolt     |
11     | 2     | 6V-8801     | Nut     |
12     | 2     | 8T-4896     | Hard Washer     |
13     | 1     | 132-6277     | Liquid Level Gauge     |
Tools Needed     | ||
---|---|---|
Part Number     | Description     | Quantity     |
9EP9840     | Jig     | 1     |
9EP9841     | Jig     | 1     |
5P-8245     | Hard Washer     | 2     |
0S-1579     | Bolt     | 2     |
- Remove the hydraulic oil tank. Refer to Disassembly and Assembly, RENR4631 (9EP0571), "R1600 LHD Vehicle Systems", "Remove Hydraulic Oil Tank".
- Disassemble the hydraulic oil tank. Refer to Disassembly and Assembly, RENR4631 (9EP0571), "R1600 LHD Vehicle Systems", "Disassemble Hydraulic Oil Tank".
- Install 9EP9841 Jig (1) to the hydraulic oil tank.
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Illustration 4 | g00918529 |
View of the hydraulic oil tank modification (1) 9EP9841 Jig (2) Drill two holes 7.5 mm (0.29 inch) (A) 55 mm (2.16 inch) (B) 200 mm (7.87 inch) (C) 330.2 mm (13.00 inch) |
- Using 9EP9841 Jig (1) as a guide drill two holes (2). Refer to Illustration 4.
- Remove 9EP9841 Jig (1) .
- Install 9EP8879 Bosses (4) to 9EP9840 Jig (3) using the following parts: Two 5P-8245 Hard Washers (5) and two 0S-1579 Bolts (6) .
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Illustration 5 | g00918531 |
View of the hydraulic oil tank modification (W1) Fillet weld all around 6 mm (0.24 inch) in two places (3) 9EP9840 Jig (4) 9EP8879 Boss (5) 5P-8245 Hard Washer (6) 0S-1579 Bolt |
- Install the 9EP9840 Jig, complete, as an assembly to the hydraulic oil tank.
Note: Before attempting Step 8 refer to Maintenance Manual, RENR4700 (1DE0603), "Machine Repairs and Welding Procedures", "Safety" and Service Magazine, SEPD0025, 02 July 1990, "Welding on Fuel and Hydraulic Tanks".
- Weld 9EP8879 Bosses (4) to the hydraulic oil tank. Refer to Illustration 5.
- Remove 9EP9840 Jig (3) .
- Assemble the hydraulic oil tank. Refer to Disassembly and Assembly, RENR4631 (9EP0571), "R1600 LHD Vehicle Systems", "Assemble Hydraulic Oil Tank".
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Illustration 6 | g00918532 |
View of the new liquid level gauge installation (7) 121-7958 Bolt (8) 8F-3469 O-Ring Seal (9) 9EP9843 Bracket As (10) 9B-7237 Bolt (11) 6V-8801 Nut (12) 8T-4896 Hard Washer (13) 132-6277 Liquid Level Gauge (14) Hydraulic oil tank |
- Install hydraulic oil tank (14). Refer to Disassembly and Assembly, RENR4631 (9EP0571), "R1600 LHD Vehicle Systems", "Install Hydraulic Oil Tank".
- Install 9EP9843 Bracket (12) using the following parts: Two 9B-7237 Bolts (10), two 8T-4896 Hard Washers (12) and two 6V-8801 Nuts (11) .
- Install 132-6277 Liquid Level Gauge (13) to hydraulic oil tank (14). Refer to Illustration 6.
R1700 and R1700G Load Haul Dump Front Mounted Liquid Level Gauge Installation
Parts Needed     | |||
---|---|---|---|
Item     | Qty     | Part Number     | Description     |
4     | 2     | 9EP8879     | Boss     |
8     | 2     | 8F-3469     | O-Ring Seal     |
9     | 1     | 9EQ2347     | Bracket     |
10     | 2     | 9B-7237     | Bolt     |
11     | 2     | 6V-8801     | Nut     |
12     | 2     | 8T-4896     | Hard Washer     |
13     | 1     | 132-6277     | Liquid Level Gauge     |
Tools Needed     | ||
---|---|---|
Part Number     | Description     | Quantity     |
9EP9840     | Jig     | 1     |
9EP9841     | Jig     | 1     |
5P-8245     | Hard Washer     | 2     |
0S-1579     | Bolt     | 2     |
- Remove the hydraulic oil tank. For R1700 Load Haul Dump refer to Disassembly and Assembly, RENR4562 (9EL2026), "R1700 LHD Vehicle Systems", "Remove Hydraulic Oil Tank". For R1700G Load Haul Dump refer to Disassembly and Assembly, RENR4675 (9EP5405), "R1700G LHD Vehicle Systems", "Hydraulic Tank - Remove".
- Disassemble the hydraulic oil tank. For R1700 Load Haul Dump refer to Disassembly and Assembly, RENR4562 (9EL2026), "R1700 LHD Vehicle Systems", "Disassemble Hydraulic Oil Tank". For R1700G Load Haul Dump refer to Disassembly and Assembly, RENR4675 (9EP5405), "R1700G LHD Vehicle Systems", "Hydraulic Tank - Disassemble".
- Install 9EP9841 Jig (1) to the hydraulic oil tank.
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Illustration 7 | g00918534 |
View of the hydraulic oil tank modification for R1700 and R1700G (1) 9EP9841 Jig (2) Drill two holes 7.5 mm (0.29 inch) (A) 55 mm (2.16 inch) (B) 200 mm (7.87 inch) (C) 330.2 mm (13.00 inch) |
- Using 9EP9841 Jig (1) as a guide drill two holes (2). Refer to Illustration 7.
- Remove 9EP9841 Jig (1) .
- Install 9EP8879 Bosses (4) to 9EP9840 Jig (3) using the following parts: Two 5P-8245 Hard Washers (5) and two 0S-1579 Bolts (6) .
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Illustration 8 | g00918864 |
View of the hydraulic oil tank modification for R1700 and R1700G (W1) Fillet weld all around 6 mm (0.24 inch) in two places (3) 9EP9840 Jig (4) 9EP8879 Boss (5) 5P-8245 Hard Washer (6) 0S-1579 Bolt |
- Install the 9EP9840 Jig, complete, as an assembly to the hydraulic oil tank.
- Weld 9EP8879 Bosses (4) to the hydraulic oil tank. Refer to Illustration 8.
Note: Before attempting Step 8 refer to Maintenance Manual, RENR4700 (1DE0603), "Machine Repairs and Welding Procedures", "Safety" and Service Magazine, SEPD0025, 02 July 1990, "Welding on Fuel and Hydraulic Tanks".
- Remove 9EP9840 Jig (3) .
- Assemble the hydraulic oil tank. For R1700 Load Haul Dump refer to Disassembly and Assembly, RENR4562 (9EL2026), "R1700 LHD Vehicle Systems", "Assemble Hydraulic Oil Tank". For R1700G Load Haul Dump refer to Disassembly and Assembly, RENR4675 (9EP5405), "R1700G LHD Vehicle Systems", "Hydraulic Tank - Assemble".
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Illustration 9 | g00918860 |
View of the new liquid level gauge installation (7) 121-7958 Bolt (8) 8F-3469 O-Ring Seal (9) 9EQ2347 Bracket As (10) 9B-7237 Bolt (11) 6V-8801 Nut (12) 8T-4896 Hard Washer (13) 132-6277 Liquid Level Gauge (14) Hydraulic oil tank |
- Install the hydraulic oil tank. For R1700 Load Haul Dump refer to Disassembly and Assembly, RENR4562 (9EL2026), "R1700 LHD Vehicle Systems", "Install Hydraulic Oil Tank". For R1700G Load Haul Dump refer to Disassembly and Assembly, RENR4675 (9EP5405), "R1700G LHD Vehicle Systems", "Hydraulic Tank - Install".
- Install 9EQ2347 Bracket (9) using the following parts: Two 9B-7237 Bolts (10), two 8T-4896 Hard Washers (12) and two 6V-8801 Nuts (11) .
- Install 132-6277 Liquid Level Gauge (13) to hydraulic oil tank (14). Refer to Illustration 9.
R2900 Load Haul Dump Front Mounted Liquid Level Gauge Installation
Parts Needed     | |||
---|---|---|---|
Item     | Qty     | Part Number     | Description     |
4     | 2     | 9EP8871     | Boss     |
8     | 2     | 8F-3469     | O-Ring Seal     |
9     | 2     | 9B-7237     | Bolt     |
10     | 2     | 6V-8801     | Nut     |
11     | 2     | 8T-4896     | Hard Washer     |
12     | 1     | 9EP8870     | Bracket     |
13     | 1     | 132-6277     | Liquid Level Gauge     |
Tools Needed     | ||
---|---|---|
Part Number     | Description     | Quantity     |
9EP8875     | Jig     | 1     |
9EP8876     | Jig     | 1     |
5P-8245     | Hard Washer     | 2     |
0S-1579     | Bolt     | 2     |
- Remove the hydraulic oil tank. Refer to Disassembly and Assembly, RENR4582 (9EL3678), "R2900 LHD Vehicle Systems", "Remove Hydraulic Tank".
- Disassemble the hydraulic tank. Refer to Disassembly and Assembly, RENR4582 (9EL3678), "R2900 LHD Vehicle Systems", "Disassemble Hydraulic Tank".
- Install 9EP8875 Jig (1) to the hydraulic oil tank.
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Illustration 10 | g00920387 |
View of the hydraulic oil tank modifications (1) 9EP8875 Jig (2) Drill two holes 7.5 mm (0.29 inch) (A) 50 mm (1.96 inch) (B) 251.2 mm (9.88 inch) (C) 330.2 mm (13.00 inch) |
- Using 9EP8875 Jig (1) as a guide drill two holes (2). Refer to Illustration 10.
- Remove 9EP8875 Jig (1) .
- Install two 9EP8871 Bosses (4) to 9EP8876 Jig (3) using the following parts: Two 5P-8245 Hard Washers (5) and two 0S-1579 Bolts (6) .
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Illustration 11 | g00920389 |
View of the hydraulic oil tank modification (W1) Fillet weld all around 6 mm (0.24 inch) in two places (3) 9EP8876 Jig (4) 9EP8871 Boss (5) 5P-8245 Hard Washer (6) 0S-1579 Bolt |
- Install the 9EP8876 Jig, complete, as an assembly to the hydraulic oil tank.
Note: Before attempting Step 8 refer to Maintenance Manual, RENR4700 (1DE0603), "Machine Repairs and Welding Procedures", "Safety" and Service Magazine, SEPD0025, 02 July 1990, "Welding on Fuel and Hydraulic Tanks".
- Weld 9EP8871 Bosses (4) to the hydraulic oil tank. Refer to Illustration 11.
- Remove 9EP8876 Jig (3) .
- Assemble the hydraulic oil tank. Refer to Disassembly and Assembly, RENR4582 (9EL3678), "R2900 LHD Vehicle Systems", "Assemble Hydraulic Tank".
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Illustration 12 | g00920391 |
View of the liquid level gauge installation (7) 121-7958 Bolt (8) 8F-3469 O-Ring Seal (9) 9B-7237 Bolt (10) 6V-8801 Nut (11) 8T-4896 Hard Washer (12) 9EP8870 Bracket (13) 132-6277 Liquid Level Gauge (14) Hydraulic oil tank |
- Install the hydraulic oil tank. Refer to Disassembly and Assembly, RENR4582 (9EL3678), "R2900 LHD Vehicle Systems", "Install Hydraulic Tank".
- Install 9EP8870 Bracket (12) using the following parts: Two 9B-7237 Bolts (9), two 8T-4896 Hard Washers (11) and two 6V-8801 Nuts (10) .
- Install 132-6277 Liquid Level Gauge (13). Refer to Illustration 12.